Altivar 1260 Medium-voltage drive for pump, fan, and compressor - PowerPoint PPT Presentation

Altivar 1260 Medium-voltage drive for pump, fan, and compressor applications Document #: 0140BR1601

We are the global specialist in energy management. TM 43% $27.5 billion A large company with a balanced global of revenue in new revenue (FY 2014) footprint and a commitment to sustainability. economies (FY 2013) We answer critical business needs with a 4 – 5 % unique value proposition and unmatched 170,000 customer experience. of sales dedicated to R&D employees in 100+ countries We are 2014 revenues by region 2014 revenues by business W EUR 28% 43% Buildings AP 28% 22% Industry NA 21% 25% Infrastructure ROW 19% IT 14% Innovative A solution Global Green Reliable provider Confidential Property of Schneider Electric | Page 2

Complete range of AC drives and drive systems Altivar Plus Introducing the Altivar TM Altivar 1260 MV drive Process Confidential Property of Schneider Electric | Page 3

Target segments and applications Water applications Oil and gas applications Mining and metal applications Power generation applications • • • • Influent and effluent pumps Electric submersible pumps Furnace fans Induced and forced-draft boiler fans • • • High-service pumps Reciprocating and centrifugal Hydro-transport pumps • Reactor recirculation pumps compressors • • Conveyors Desalination pumps • • Feed water, cooling, circulation, and Pipeline, booster, • • Booster pumps Quenching pumps condensate pumps and unloading pumps • • Water suction pumps Dust collection fans • • Water injection pumps Dust collection fans • • Induced draft fans Secondary clean water pumps • Feed pumps • • Mine ventilation fans Water supply pumps • Slurry pumps Confidential Property of Schneider Electric | Page 4

A proven, scalable, modular architecture … External view Efficient cooling Altivar 1260 air cooled, Control converter unit • Multispeed fan 700 – 6,500 HP, 4.16 kV • Air input filters • Regulation • Communication Powerful protective, • Integrated PLC (CoDeSys) • communication, and Web application High quality enclosure control functionalities • Door-in-door Other quality components LV compartment Close-coupled • Relays/breakers • Front-access design or separate transformer • Ground detection meter Energy management • UPS • HMI (on door) • DC bus grounding switch • Kirk key interlocks Shown without rectifier transformer Incoming cabinet Power cabinet Confidential Property of Schneider Electric | Page 5

Configurable, high- performance design … Local HMI user interface Internal view Power management module Motor-friendly Low component waveform count inverter • Standard sine wave • Slide out modules output filter (optional • 6,500 V IGBTs dv/dt filter shown) DC link copper bus DC grounding switch Easily accessible terminations Flexible cable entry • Top entry is optional Pre-charge module Shown without Grid-friendly Condensation rectifier transformer 24/36-pulse rectifier prevention Front accessible Confidential Property of Schneider Electric | Page 6

Introducing the Altivar 1260 Simple, high-quality design 3-level NPC inverter utilizing 6,500 V IGBTs and 24-pulse diode front-end • Modular and scalable architecture • Flexibility for multiple options and configurations, including multi-motor • Powerful CPU with imbedded PLC • Robust quality and testing programs • Quickly adapts to new or retrofit situations • Single voltage auxiliary power feed • High-quality enclosure • Compatible with all communication protocols Confidential Property of Schneider Electric | Page 7

Basic power modules Introducing the Altivar 1260 (x3) 4 IGBTs Bolted Grid and motor friendly connectors Sine wave • 24/36-pulse rectifier with output filter 6,500 V IGBT inverter • Powerful control and motor- protective functions • Short-circuit detection Fiber optic • Output filter delivers a motor- • Overvoltage protection connectors • friendly waveform Overtemperature detection • Use existing motors and/or 12-pulse rectifier modules (x2 or x3) long cable lengths • Intelligent diagnostics and data trending capabilities Rectifier fuse protection LCR network Press pack diodes • Ultra-fast fuse protection (resistors in • Blown fuse detection power cabinet) • Thermal protection Confidential Property of Schneider Electric | Page 8

Standard sine wave filter Sine wave filter is designed to reach the following goals: Filter benefits: • Motor current THDi < 2 % • High-quality sinusoidal waveform • Max peak voltage in motor terminals VPK ≤ 6 kV • Removes steep voltage standing wave front • Max voltage slope in motor terminals dV/dt MAX ≤ 50 V/µs at motor terminals • Shaft torque ripple < 1% • Handle cable length high frequency ringing • Work with non-inverter duty motors • Increases rise time, which lowers dv/dt slope = less insulation stress • Less risk of bearing currents • Low motor side harmonics • Low shaft torque pulsations (ripple) • Low max voltage at motor terminals • Prolonged motor life Confidential Property of Schneider Electric | Page 9

Introducing the Altivar 1260 Magelis TM HMI • Main drive parameters Powerful operator interfaces • PT100 temperatures • Software limits • Easy-to-navigate local • Encoders 7.5” color touch screen • Initial conditions human-machine interface • Trip/alarms • Web application for remote • IP configuration • Power limitation monitoring and control • Torque limitation • Intuitive tools that require less training Web application (no software required) Data recorder • Viewer Customized panels • Historical alarms • Active alarms • Log viewer • Items monitor • Parameters • Recorder • Firmware Confidential Property of Schneider Electric | Page 10

Introducing the Altivar 1260 Lithium battery Lower total cost of ownership Power cabinet backup (~30 mins) • High converter efficiency saves energy 3-level • Integrated UPS for control backup NPC inverter • Easy to maintain with slide-out power modules • Conservatively rated components raises MTBF • Low component count = higher reliability • Higher standard warranty High-efficiency converter Slide out inverter and rectifier 97.7% modules 24-pulse DFE Up to 2,400 HP only 12 IGBTs Confidential Property of Schneider Electric | Page 11

Product features that add value Reduced energy consumption Easy maintenance and repair Easily adapted to your process • • 3-level NPC Front access • • • Integrated PLC MV IGBTs Slide-out modules • Multiple configurations • • Low loss converter LV compartment • Connectivity options Superior motor and grid protection Powerful operator interfaces Lower total cost • • of ownership 24/36-pulse DFE HMI • • Standard sine wave filter Web application • High efficiency • Communication protocols • Quality components • 24/30-month warranty Confidential Property of Schneider Electric | Page 12

Product features that add value Energy management Higher availability and uptime Broad capabilities, and engineering expertise • • Ground detection Simple design • • • Milwaukee facility Discharge circuit MTTR < 30 mins • FAT testing • • Door-in-door System MTBF > 9 years • Full life cycle support Helps guard your investment Tailored solutions that Longer equipment working life • optimize your ROI Integrated UPS • • Conformal boards Diagnostics • Multiple configurations • Film capacitors • Rectifier fuses • Flexible/versatile design • Tin-plated copper bus • Advanced software • Space heaters Confidential Property of Schneider Electric | Page 13

Power and voltage range Altivar 1260 (Air cooled with standard sine wave filter) X 1 X 2 X 3 6600 Transformer width: 67“ to 1000 kVA Motor voltage 72” to 2000 kVA 4160 236” wide* 158” wide* 79” wide* 87” to 3000 kVA 4,900-6,500 HP 700 to 2,400 HP 2,500 to 4,800 HP (4,278 to 5,668 KVA) 112” to 4000 kVA (610 to 2,093 KVA) (2,182 to 4,185 KVA) 3300 36 Pulse DFE 24 Pulse DFE 24 Pulse DFE 120” to 4500 kVA 132” to 6000 kVA 690 The air cooled Altivar 1260 is composed of a medium-voltage IGBT inverter and 24/36-pulse Switch width: diode rectifier designed to control both Altivar LV drives 380 35” (optional) synchronous and induction AC motors in a wide variety of industrial applications. 250 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5700 kVA 300 600 1250 1750 2300 2900 3500 4000 4600 5150 5700 6500 HP Power range * Without transformer Confidential Property of Schneider Electric | Page 14