ABDA AGM Red Deer 2013 Anker Andersen Update
Todays Agenda : • Update Alberta installations • Compact design including crushers • Recent projects • Customer stations for Albertans • Questions and answers
Update Anker Andersen Bottle Depot machines, Alberta. • St. Albert Bottle Depot, St. Albert. In operation May 2012. • North Refund Centre, Edmonton. In operation February 2012. • Plus 2 Bottle Depot, Grande Prairie. In operation February 2012. These machines have now combined more than 10.000 hours of operation !!
St Albert bottle depot HLZ high-speed counting and sorting system • HLZ DD with Duo-Disc Inliner and material sorting of aluminum, bimetal, clear PET,colored plastics and glass. Placed in the sorting area. • Feeds directly into compactors for aluminum and clear PET • Capacity : 2-300 containers per minute.
HLZ high-speed counting and sorting system • HLZ DD with Duo-Disc Inliner and material sorting of aluminum, clear PET and colored plastics. Placed in the sorting area. Feeds directly into compactors for aluminum and clear PET Capacity : 2-300 containers per minute.
HLZ high-speed counting and sorting system • Frontline : 3 Customer stations as Mono-Disc inliners with Count-Only. • Sorting Area : 1 HLZ DD with material sorting – aluminum, bimetal, PET-Clear, coloured plastic and glass. • On the fly change of sorting stations for aluminum cans and clear PET. • Capacity : 2-300 containers per minute.
HLZ high-speed counting and sorting system Some highlights : • Improved efficiency (up to 25-40% measured in GP) • Higher throughput (volume up without staffing up) • Low downtime (In 20 months no stops over 2 hours at NRC) • Totally reliable counting and sorting
HLZ high-speed counting and sorting system More highlights : • High capacity : Up to 100.000 units per day demonstrated, 70- 80.000 per day on a regular basis. • With compactors : substantial reduction in required storage area. • Reliable service available (NRC/Lawrence)
HLZ high-speed counting and sorting system So we can conclude : The Anker Andersen counting and sorting equipment has with now more than 10000 hours of operations fully demonstrated that it is suitable to install in larger Albertan bottle depots. It improves efficiency, throughput and reliability in a cost- effective manner. St. Albert : “Thanks to the AA Machine both my brother and I have been able to go on vacation this year”
HLZ DD C MS Standard Layout Capacity : 10 to 30 million per year
HLZ DD C MS Compact model with NexGen compactors
Compact design means : Less footprint (save your warehouse space) • • Simple and efficient compactors without additional conveyors • Better pricing for the compactors (talk with NexGen about this) Only problem : Access to the Duo-Disc (Walkways/ladders) •
NWT, Hay River, QA-project
NWT Hay River QA Project Scope : MD-feeder, extended version • Mono-Disc • • Light curtain for odd objects Delivery : September 2013.
Allstate Recycling, New York Allstate Recycling, New York
Allstate Recycling, New York Scope : • Complete glass in-feed with broken-glass removal • Duo-Disc with table-top steel belts • Scanner unit with bar-code recognition • Sorting line with 6 sorting stations • Delivery : September 2013
Envirobank, Darwin, NT, Australia
Darwin, Northern Territory, Australia Scope : • Complete glass in-feed with broken-glass removal • Complete PET/Can in-feed with bulk-feeder Duo-Disc • • Scanner unit with bar-code recognition • Sorting line with 6 sorting stations • 3 Light curtains for odd objects • Delivery : January 2014
Mohawk Redemption Center Ilion, New York
Mohawk Redemption Center, New York State, USA Scope : • Mono-Disc feeder with extended hopper • Light curtain for odd objects • Receipt printer • Mono-Disc • Sorting line with sorting stations : aluminum, small PET, large PET Delivery : November 2013
The customer receipt
Customer stations for bottle depots in Alberta. Why ? At least 2 important reasons: 1. To improve customer experience 2. To minimize manual counting and sorting
10 cent containers 25 cent containers . HLZ friendly HLZ friendly 92% of all containers 7% of all containers 10 cent containers 25 cent containers Not friendly Not friendly Mainly drink pouches 1% of all containers Less than 1%
First conclusion : Due to the variety of containers in the deposit system it is necessary to have a dedicated operator to operate the customer station. Second conclusion : We will use light curtains to count the difficult objects.
Customer station without sorting
25 cent 7% 10 cent 92% 25 cent Rest Pouches 1%
Customer station with aluminum sorting
Aluminum 25 cent 52% 7% 10 cent 35% 25 cent Rest Tetra Pouches 5% 1%
Customer station with sorting of aluminum and clear PET
Small 25 c Large Aluminum PET 3% PET 52% Clear Clear 22% 4% 10 c 13% 25 c Rest Tetra Pouches 5% 1%
A few comments : The remaining unsorted 10 cent containers will for the most part • be glass bottles. They are delivered in carton packs and are taken around the machíne. • The unsorted fractions will have to be sorted manually. It is however possible to use the machine for counting of the sorted fractions. Yearly capacity from 4 to 10 million containers per year per • machine. You can always start with 1 unit and see how it works before • adding the next units.
You can start out with manual sorting and add the other • functions at a later time. With an AA customer station you will have : • First class customer service Minimum manual sorting • • No manual counting
At a payable price : • • Customer Station CAD 60.000 • With aluminum sorting CAD 72.000 With aluminum and PET sorting CAD 90.000 • Plus delivery, installation and spare parts.
• Sorting line new designed with free-hanging photo-cells and sorting stations for better handling of tetra and gable-top and much easier maintenance.
You can count on us!
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