ABOUT US 1 The philosophy that drives this company is to offer the best solutions in terms of quality and efficiency, combined with the cheaper prices on the market. We are in a continuous improvement of our technical office with the latest technologies, to ensure the highest quality of our services. ▪ Design of dies with manual or robotic transfer ▪ Design of thermo-forming tools. ▪ Checking fixtures and fixing devices. ▪ Surfaces design for forming tools. ▪ Edge folding and press covering ▪ Application of clamps ▪ Thermo-acoustic insulation Our technical office is able to satisfy all requests of our clients, thanks to the highly qualified personnel with a lot of experience in the field. Our engineers work closely together with the client, to identify as fast aspossible the best solutions. The design is developed in 3D and 2D, analysing, step by step, every aspect of construction and feasibility. The technical office is equipped with latest generation graphic stations and works with the best 3D (Catia V5) and 2D(Catia V5) . 3
DESIGN OF DIES 2 Our Team, composed of highly qualified engineers with much experience in the Cold-forming sector, is able to offer high quality assistance services for every type of design. Type of tools: ▪ Draw dies ▪ Trimming and piercing dies ▪ Trimming and piercing with camm dies ▪ Restamping dies. 4
DESIGN OF DIES 2 COLD FORMING 5
DESIGN OF DIES 2 COLD FORMING 6
DESIGN OF DIES 2 COLD FORMING 7
DESIGN OF DIES 2 COLD FORMING 8
DESIGN OF HOT FORMING 3 TOOLS A specialized team in the Thermoforming sector offers an high quality and precision assistance service. Type of tools: ▪ Thermo-forming tools can be designed with manual or automatic feed. ▪ Thermo-forming tools that work at high temperature: ~300 °C (material heating inside the tool ). ▪ Thermo-forming tools that work at low temperature: ~20 °C (material cooling inside the tool). 9
DESIGN OF HOT FORMING 3 TOOLS 10
DESIGN OF HOT FORMING 3 TOOLS 11
CHECKING FIXTURES 4 FIXING DEVICES DEVICESTOOLS A specialized team in the Thermoforming sector offers an high quality and precision assistance service. Type of devices: ▪ Control gauges ▪ Devices for vibration, crash test and climatic simulation. ▪ Welding assembly. 12
PRODUCT DESIGN AND 5 SURFACE DESIGN A specialized team in the Generative Shape Design(CATIA V5) module offer a professional assistance service to design the part and modify complex surfaces with which cold/hot tools will be built. Type of surfaces: ▪ Creation of extended surface. ▪ Product design. ▪ Part modification in GSD. 13
PRODUCT DESIGN AND 5 SURFACE DESIGN 14
EDGE FOLDING AND 6 PRESS COVERING Our technical department is in charge of analyzing the geometries of Skin, Foam and Substructure to find the best placement of the part in the tool according with our customer requirements and taking care of all the details an esthetic part needs. 15
EDGE FOLDING AND 6 PRESS COVERING LOWER TOOL 16
EDGE FOLDING AND 6 PRESS COVERING Undercut removed. nest ribs Area to be milled for ribs loading. 17
EDGE FOLDING AND 6 PRESS COVERING UPPER TOOL 18
EDGE FOLDING AND 6 PRESS COVERING UPPER TOOL Edge folding nest skin Press covering 19
APPLICATION OF CLAMPS 7 The main target of this department is to realize the more functional and compact tools minimizing the costs for construction. Check the presence of clamps with scanning system Locking part system System for recognizing the operator’s presence 20
APPLICATION OF CLAMPS 7 21
THERMO-ACOUSTIC 8 INSULATION Starting with the surface design our technical office develop the project through all the operations, making an accurate design of the tool followed by the drafting of the components. 22
THERMO-ACOUSTIC 8 INSULATION 23
OUR ENGINEERS 9 24
OUR ENGINEERS 9 25
OUR OFFICE 10 26
OUR PARTNERS 11 27
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