06/12/2019 BHGE Celle, Germany From the left to the right: - PowerPoint PPT Presentation

Drillbotics presentation Group B 06/12/2019 BHGE Celle, Germany

From the left to the right: Yasmine, Yasser, Anis, Habib. Advisor : Mr. Zakaria Tidjani (Automation). 2 Mohammed Anis Boumaza (TL)/ Aimene Mohamed Habib Falit / Yasser Baten,Yasmine Bouziane.

• Safety features • Objectif of study • Device components • Rig Up, Rig Down • Drilling systems • Prestudy • Drilling dysfunctions • BHA and Bit design • Swivel design • PID controller • Control scheme • General algorithm 3

Safety is considered a priority in any type of industry, the respect and applying its conditions in each installation influences in a positive manner on the performance of the devices. • PPE, • Safety for Hydraulic System, • Safety for Electrical System, • Safety in Control Algotrithm, • Safety for Equipment, 4 • Control Protocol.

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To ensure smooth and accurate drilling efficiency without additional energy losses, the objective is to minimize the MSE that eventually maximizes the rate of penetration (ROP ). 6

Hoisting SM TD SM Coupling Slip Ring Swivel Tool Joint Drill Pipe Table Stabilizer BHA & Drill Bit Rock Surface Triplex Pump Stabilizer 7

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• Hoisting • • Rotation Circulation System: System: system: Ball srew set with TD servo motor An open drilling rails for linear that incorporates fluid circuitry with guidance with a positional galvanized tubes Servomotor feedback via a for cutting implanted to closed loop evacuation. control the weight mechanism for on the bit WOB. better control of the drilling parameters, 9

In order to understand the equipment behavior and to meet the necessary requirements in the drilling system, a study was established to have more detailed insight about system limitations and secured drilling. The study included the determination of these parameters: Hoisting SM and the step of the ball screw, TD torque, the weight on the bit and the required flowrate for efficient hole cleaning. 10

Equipment Equation used 𝑄 = 𝜕𝑈. 1 Hoisting Motor 𝜁 To ensure safe drilling 𝑄 = 𝜕𝑈. 1 within the limitations of Top Drive Motor 𝜁 the system, a characterestic study of 𝑐𝑠 . 1 the critical parts was 𝑄 = 𝑅 𝑄 Water Pump 𝜁 made as shown in the following table. 11

Parameter Equation used 𝐺. 𝑚 𝑈 = Hoisting Motor Torque 2𝜌. 𝜁 𝐶𝑇 1 (𝜀 𝑨 − 𝜀 𝑢 ) 2 +(𝜀 𝑢 − 𝜀 𝑠 ) 2 +(𝜀 𝑠 − 𝜀 𝑨 ) 2 + 6𝜐 2 1/2 𝜀 𝑤𝑛 = 2 1 2 2 2 2 2 𝑠 𝑗 3 𝑠 + 6 𝜐𝑠 𝜀 𝑤𝑛 = 𝑄 𝑗 − 𝑄 𝑝 𝑔 + 𝜀 𝑏 − 𝜀 𝑨 ± 𝜀 𝑐 𝑠 2 𝑠 𝑠 𝑝 𝑝 2 2 The torque is one of the 2 1 𝑠 𝑗 3 𝑠 × 𝑠 2 − 𝑝 𝜐 = 6 × 𝜀 𝑤𝑛 𝑄 𝑗 − 𝑄 𝑝 𝑔 − 𝜀 𝑏 − 𝜀 𝑨 ± 𝜀 𝑐 𝑠 ) important factor to Top Drive Motor Torque 𝑠 2 𝑠 𝑝 know, it conditions the pipe geometry and it is 𝜐 = 𝑈 𝑑 one of the characteristic 𝐾 parameter of the motor. Where: The mathematical 𝑑 = 𝑃𝐸 equations used to 2 𝐾 = 2𝐽 determine it are shown 𝐽 = 𝜌 32 𝑃𝐸 4 − 𝐽𝐸 4 in the table. 12

The pipe, as a complex model to study and analyze, specifically thin walled pipes, are really sensitive to buckling and deflections. The maximum weight on bit to apply on the pipe is in relation with the buckling limits. As a first step, we have to calculate it by the fundamental equation of EULER given : cr = π 2 EI P (KL) 2 13

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𝑐𝑠 − 𝑄 𝑗𝑜𝑢 = 𝑄 ∆ 𝑞 The internal pressure equaled to 7.5 Mpa. The next step is to multiply the pressure found in the cross sectional area where : 2 − 𝑒 𝑗 𝜌 2 ) 𝑇 = 4 (𝑒 𝑝 . S= 32.34 mm 2 The additional weight caused by the effect of pressure equals to 24.64 kg. The maximum weight on bit equals to : 𝑋𝑃𝐶 𝑁𝐵𝑌 = 𝑄 𝑑𝑠 + 𝐽𝑂𝑈 𝑚𝑝𝑏𝑒 + 𝑋 𝑒𝑠𝑗𝑚𝑚 𝑡𝑢𝑠𝑗𝑜𝑕 = 55.6 4 kg. Where the weight of drill string approximatively equals to 1kg. 15

The servo motor position can be controlled more precisely, These motors are designed for more exact tasks where a motor position needs to be clear precisely like moving a robotic arm 16

• To improve drilling performance, a closer look must be taken at the integrity of the drill string and borehole. Drilling dysfunctions can cause detrimental effect to the drill string assembly along with damaging the mechanical structure, sensivity of some electronic equipment and tool failure. • The dysfunctions that might occur while drilling are: • Interfacial severity. • Bit balling. • Vibrations (axial, latteral and torsional) • Vibration mitigation and detection methods: • Steering torque feedback system, • Soft torque rotary system, • PID Control, • Active vibration damper, • Drilling oscillation killer. 17

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Downhole sensor cables 19

Hose placement Swivel body Swivel axis Water nozzle ZZ NSK Bearing HP Injector Ring Oil seal Plug 20

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UKMO Drillbotics Team Ouargla / Algeria