World’s First Vertical Embroidery Machine Email : info@nantex in. Phone +91 9811203276 Info @nantex. In www.nantex.in
About Us • Nantex Machineries was founded in the year 2009 with the purpose of inventing & innovating new technology machines for textiles and automation industry. • For us, customer satisfaction comes first; to achieve this goal, we have been consistently trying to deliver impeccable range of products. Our perseverance towards maintaining world class standards has helped us establish our company firmly in the industry. We have our own R&D team & are working on developing our own manufacturing capacity to produce new developed products. We are assisted in this endeavour by our team of highly qualified and experienced professionals. • Some of the quality features due to which these products are appreciated include low maintenance, easy to use, durability, reliable and cost-effectiveness.
Presentation Overviews Details about the Project Market Survey & Current Statistics Technology Innovation Incorporated in this New Embroidery Machine Outstanding Features compared to Existing Product in the market % Utilization / man power / Automation involved in this Product Product Life Cycle Cost Analysis Productivity of new Schifflie compared to other products in the market Overall Growth rate in Schifflie Embroidery against Increase in Demand Product lifecycle Cost Analysis Space Utilization for machine installation Maximum possibility of endless repeat designs through this machine About the Machine Publishes
Details about the Project Nantex brings its first invented product in the textile industry – Vertical Embroidery Machine. Model – VEM 1 - 4072 (Single Width) Model-VEM-120-(Single Width) Model-VEM-150-(Single Width)
Market Survey & Current Statistics Global Embroidery Industry’s overview The Global Embroidery Industry is one of the most important sectors of the economy in terms of investment, revenue, and trade and employment generation all over the world. Embroidery industry has short product life cycle, tremendous product variety, volatile and unpredictable future demand in the global market. Also by introducing advanced techniques incorporated in this new Nantex Vertical Embroidery Machine multiple value addition of the end product leads to greatest profit margin and viable payback period in new textile projects. Overview of the Embroidery Industry and Indian scenario The sizes of the Indian embroidery market around Rs 30,000-35,000 cr. per annum. Realizing the huge potential of embroidery, some large players have entered the sector. Embroidery, till a decade ago, was largely in the unorganized sector, with very small units, typically with 2 and 4 embroidery machines. Now a days, organized players’ account for 80% of the market. The market is also slowly moving from largely unbranded to branded textiles. The major players are Bombay Dyeing, Welspun, Portico, Rosebys, Kids at Home, KurlOn, Westside, and Star, etc... Note: This information taken from web links.
Technology Innovation Incorporated in this New Embroidery Machine Till today we are doing schiffli (all over) embroidery in wrong direction meaning against grain line of the fabric. This has always had a negative effect on the cost efficiency of such embroidered products across globe. Though embroidery has always fascinated designers from both apparel & home world - it has remained mostly restricted to upper & niche market. By bringing in the revolutionary change in the schiffli machine - where in embroidery could be done along the grain of any fabric – like knitted (Hosiery)fabric Till today in multi head machine embroidery can’t be possible without backing for knitted fabrics. In schiffli machine without stretch embroidery cant be possible in knitted fabrics. In our machine it is possible and we have been able to solve this long lasting problem of this industry. Machine Picture Model VEM 1- 150 Knitted fabric with Eyelet work References /Pattern No: International Application No: PCT/IB2010/002958 Indian Patent Application No: 2384/DEL/2009
Outstanding Features compared to Existing Product in the market Salient Futures VEM 1- 4072 VEM1-120 VEM-150 Existing machine (Schiffli) Machine Utilization % 97% 83% Space Require to Install 26.5 Sq. Yard 500 Sq. Yard Machine Cost / machine 32 to 40 Lacs 1.5 to 2.5 Cr Emb. Order Quantity to process No limitations 1000 Mtrs minimum/ batch Man Power Required 2 person /4 m/c /shift 6 person /1 machine /shift Routing & speed balancing easy routing & speed Tough to balance m/c speed Material Handling Less handle More & Complicated handle Material Feeding Same direction Roll form Batch preparation required Process Wastage % 60 times reduction in % More wastage -----as a Fabric % 1% 12% -----as a Yarn % 1% 8% Clarity of Design More realistic Software Support Advanced file support Advanced file support Operation Easy working Easy working Process life cycle cost Lowest possible in market Comparatively high Machine Maintenance cost Economical / cost effective Expensive / Costly Specialty Allover Embroidery Lace Embroidery Note :” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Un it
% Utilization / man power / Automation involved in this Product 100 90 Nantex Developed M/c 80 70 Existing Schiffli 60 50 40 30 20 10 0 Machine Picture Model VEM 1- 150 Knitted fabric with Eyelet work Note :” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit
Product Life Cycle Cost Analysis (Cost contribution shown as % value) 100 90 Nantex Developed M/c 80 Existing Schiffli 70 60 50 40 30 20 10 0 M/c Cost Process Life Style Cost Cost Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit
Productivity of new Schiffli compare to other product in the market No. of m/c taken for productivity calculation converted in to equal working width of the m/c & Compared in % Value 100 Nantex Developed M/c 90 Existing Schiffli 80 70 60 50 40 30 20 10 0 Speed Productivity Note :” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit
Over all % Growth rate in Embroidery Sectors &% increase in demand % Growth rate in 60 Embroidery Sectors % increase in 50 demand 40 30 20 10 0 Current Future Important points highlighted here is “Capacity & growth rate in embroidery sectors are 27% lagging behind against the current demand of 30% & above, there is huge potential for this sectors to grow up faster rate”
Product Life Cycle Cost Analysis (Cost contribution shown as % value) Nantex Developed M/c 100 90 Existing Schiffli 80 70 60 50 40 30 20 10 0 M/c Cost Process Cost Life Style Cost Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit
%Space Utilization for machine Installation Nantex Developed M/c 100 Existing (Schiffli) 90 80 70 60 50 40 30 20 10 0 % m/c space Required % Project Land & Building Cost Note:” Values given as per actual trial conducted during new development stage of Vertical Schiffli Embroidery m/c at our R& D Unit
Maximum possibility of Endless Repeat Design’s through this Machine Technical Specifications VEM 1- 150 Existing Schiffli m /c Endless Repeat Length (Free Hand Repeat Length Creativity) Limitation in repeat Length yes ( Right Direction to do all over In Warp Direction embroidery) No Yes (Right Direction to do Lace In Weft Direction No Embroidery ) Needle Capacity Existing Needles Existing Needles Shuttles Existing Shuttles (Top shuttle) Existing Shuttles ( Top Shuttle Roll form Embroidery ( Length Wise Cut Pcs Embroidery ( Width wise Special Components Embroidery ) Embroidery ) Tension Controllers Servo based Servo based Fabric Wastage 1% 12 % Yarn Wastage 1% 8% lot of hassles ( Re-stitch the cut length After Embroidery Any Process without hassle for dyeing process or further Process )
About Vertical Embroidery Machine- ‘VEM’ • Embroidery in Right Direction (along Grain Line or Fabric length wise) • Best Machine for Knitted and fabrics. • Can create designs with ‘ Free-Hand ’ . The embroidery flow will be length wise and can use the embroidered fabrics for Home furnishings (like curtains, bed sheet, pillow cover and others), any garments for domestic and international market. • Installation Space Reduced drastically and can be installed on any floor. • Foundation Required . • Economical & Competitive Pricing . • Reduction in Man Power to operate ‘VEM’ . • Less Electricity Consumption
About VERTICAL EMBROIDERY Machine- ‘VEM’ • Less Noisy • Fabric loaded through Roll Form • Less Maintenance • There is no Fabric wastage in edge joining. • Embroidered fabric shrinkage will be less. • Fabric Dimensional Stability will be the same after embroidery • Less mending • Overall Manufacturing Cost will be less.
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