Unity Forge Private Ltd Company Presentation
Agenda Brief about Unity Forge Design & Development Capabilities Manufacturing Capabilities Salient Features of Manufacturing Facilities Quality Assurance Awards
About Unity Forge • Set up as an ancillary to the Enfield group in Dec 1964, to meet the growing need for high quality forgings, ccommenced production in 1965. • Gradually forged ahead to become a name to reckon with in the forging space. • An ISO 9001-2008 Certified Organization, our strength and our prime focus is strict adherence to quality standards. • We are located about 45 minutes from the Chennai airport, in Maraimalai Nagar, a satellite industrial township. • The company has a proud tradition of forging, combined with a policy of continuous investment in latest technology. • Caters to a wide range of industries which include the Automobile, Defence, Flow control, Wind, Power, Solar, Infrastructure and General Engineering Industries. • Manufacture forgings in the weight range of 200 Gms to 25 Kgs .
Unity Forge Mission & Values Mission • The Mission of Unity Forge is to be the most preferred and admired steel forging company in the forging market, while satisfying our customers, employees, shareholders and society. • Create and build long term relationships based on trust. Strive for excellence in client servicing. Offer quality products at competitive prices. Values • Customer comes first. Our people are our assets. Profits are critical for growth. Quality in everything we do. Integrity is never compromised. Process Orientation is our habit.
History & Milestones Establishment Quality Awards • 1964 : Unity Forge Established at • 1996-97 & 1997-98 : • 1998 : Certified for ISO Thiruvottiyur Best Performance Award 9001:2008 in Quality and Delivery – Hindustan Motors • 1965 : Commenced production • 1991 :Certified for exporter • 1984 : Plant amalgamated with • 2012 : Best Business Partner existing plant in • 1995 :Certified for IBR Boiler Award – BHEL, Trichy maraimalainagar Operations
An ISO 9001-2008 and Boiler certified organization
Organization chart
Segment wise customers Segment Domestic & Export customers POWER GENERAL ENGINEERING EARTH MOVERS
Segment wise customers Segment Domestic & Export customers VALVES / FLOW COTROL AUTO COMPONENTS GOVERNMENT SECTORS HCV
Our sales Rs in Lakhs TURN OVER 2500 2212 2000 1751 1327 1331 1500 1244 1000 500 0 2011-12 2012-13 2013-14 2014-15 2015-16
Our facility • Our facilities provide the flexibility to produce metallurgically sound forgings for specific customer needs. Allow for the manufacture of forgings in a wide range and provide versatility in terms of component size, shape and material specification. • An exclusive bay of Friction drop hammers, from 750 kgs to 2000 kgs capacity with individual billet heating furnaces and trimming presses constitute the forge shop. • We are equipped with a full fledged tool room to manufacture dies and tools. Advanced equipment such as VMC and Spark erosion machines (EDM) are used. • A State of the art continuous pusher type furnace along with a battery of oil fired furnaces and supported by an furnace with adequate mechanical handling facilities and temperature control systems constitute the Heat treatment shop, which facilitates normalizing, annealing, hardening and tempering processes.
Our team • We draw strength from our team of experienced professional workforce committed to quality and delivery. • The company has highly trained specialists in die design, engineering, metallurgy and manufacturing. • They work hand-in-hand to effectively design and produce the customer's products. • This skilled group is available to assist in not only developing quality forged parts but to achieve the maximum advantages of the forging process.
Our policy • Quality is our watchword. We believe that our success depends entirely on delivering the quality our customer requires. • Our policy is to always attain and wherever possible exceed the standards expected by our valued customers. This is achieved by continuous improvement program in process discipline, manufacturing methods and quality systems. • Our success is in our regular interactions with laboratories, premier forging institutes and of course, our long term association with our prestigious customers. • We believe and put into practice � Do it right the first time � . Our objectives include developing our employees to improve and sustain their skills to meet the customer expectations of quality and schedule.
Quality • Having established a reputation for making quality forgings in the Domestic & International market. • Quality in process discipline and manufacturing methods • ISO 9001- 2008 Certified • Fortified by our performance, our products are now poised for a bigger entry into the international arena.
Product sector • Forgings and machined components for – Auto sector – Valve and Oil field industry – Defense industry – Railway and Wind – General Engineering
Product Range • Crankshafts • Camshafts • Rocker Levers • Gear Blanks • Flanges, Jaw Ends • Connecting Rods • Forks, Valve Body • Bonnet, Yoke • Mount, Cup Spindle • Turnbuckle, Clevis • Tow Ball, Eye nut • Wagon Coupler • Oil Field Equipment
Our products
Our products
Our products
Design & Development capabilities D&D • Focused on complex, critical parts & applications • Development of integrated, cost-efficient solutions • High expertise, long-time experienced staff, project management. • Use of state-of-the-art software. Application Engineering • Close collaboration with all customers in early stage of application design .
Manufacturing Capabilities & Facilities In-House Mfg Facilities – Friction Drop hammer Forging – Trimming press – Heat Treatment – Shot Blasting – Fettling – Coining – Magna flux Sub-Contract – Machining – Tapping – Plating In-House Tool & Die Process
Manufacturing Capabilities & Facilities
Testing facilities
Salient features – Traceability • All Receipt Inspection, In process Inspection and Final Inspection records are available. • All records are linked to RAC / Heat code / Heat number. • Complete traceability of the forging till RM Source Heat Number.
Awards Best Performance in Quality Best Performance in Quality Consistent Performance & Delivery from HM - 1997 & Delivery from HM - 1998 Award from BHEL-2012 Safety Award
Thank You Corporate Office: Factory Address: Unity Forge Pvt Ltd, D-10, Kamarajar Salai, 3 rd Floor, No. 96, Maraimalai Nagar - 603 209 Dr. Radhakrishnan Salai, Tamil Nadu, India. Mylapore – 600 004, Phone: +91- 44 - 27452261 / 62 Tamil Nadu, India. E-Mail : unityforge@unityforge.com Phone: +91-44 - 46236601 Web: www.unityforge.com
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