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Same Sofware Different Hardware configuration THT CC 2 x BLUE - PowerPoint PPT Presentation

Same Sofware Different Hardware configuration THT CC 2 x BLUE light emitter angled by 45 2 x UV led emitter angled by 90 2 x RED light emitter angled by 35 2 x RED light emitter angled by 45 2 x WHITE light


  1. Same Sofware Different Hardware configuration

  2. THT CC � 2 x BLUE light emitter angled by 45 ° � 2 x UV led emitter angled by 90 ° � 2 x RED light emitter angled by 35 ° � 2 x RED light emitter angled by 45 ° � 2 x WHITE light diffused emitter (90 ° ) � 2 x WHITE light diffused emitter angled by 35 ° � Parallax-Free optical lens pack with 300x400mm or 420x540mm area � 1.200 dpi full RGB 24 bit sensor � Single FoV 14.040x20.400 pixel (about 860 Mpixel) � 19.656x27.540 pixel (about 1.630 Mpixel) � Optical inspection time between 6 to 25 secs (25mm/sec) �

  3. � The Scanner is fixed (no external movable parts) � Scanning max time 25 secs � Each pixel is full RGB; it means each pixel has 24 real bits (debayering is not needed) � Easly mountable top or bottom FILTER GLASS SENSORS

  4. Specific Optical path: � Without parallax error � Orthoscopic having high sharpness/resolution capacity and low distortions, perfect for measurement applications

  5. � Presence � Position � Polarity

  6. THT Pin THT Pin THT Pin THT Pin THT Pin not soldered not lean soldered soldered with hole soldered soldered with hole

  7. Short and bead Solderball Splash (beads)

  8. Keep out zone violation Coating drops visible Areas on board coated and uncoated , finding at non coated area area automatically, by wizard

  9. Coated area visible at 3D image or as landscape thickness indicator

  10. Optional feature Coating landscape thickness measurement: Calibrated by Sensor

  11. Bare or Data Matrix Code reading

  12. � In-line � Top � Bottom � Camera � Dual

  13. � In-Line system � Single TOP (presence-position inspection) � Single BOTTOM (wave soldering quality inspection) � Double side

  14. � Very small footprint � Easy to integrate � Ideal solution for dedicated lines working on small items

  15. • Effegi (EMS automotive) (IT) • ABB (OEM Inverters & Car Charger) (IT) • SSI (automotive) (Czech Rep) • Magna (automotive) (IT) • Continental (automotive) (Mexico)

  16. � In-line system � Scanner technology � Standard belt or chain (CC) conveyor

  17. Inline ICT Unload MiniWave Dragon Manual Assembly multipot Selective Fly Wave Soldering Repair Station Automatic recipe change barcode controlled

  18. THT inspection Single side (Bottom) Standard scanner

  19. � 1X THT inspection � Singe side (Top) � Large scanner � 2X CC inspection � Double side � Large scanner

  20. Manual Assembly Dragon Wave Soldering Tilt Unit Load/Unload Fly Repair Station Pallets return on a bottom line Pallet dispatch by RFID control

  21. DragonFly inspects: - first side after coating top side - both sides after coating bottom side Manual Glue Coating Coating Dragon Oven Load/Unload Station machine 1 machine 2 Fly Repair Tilt Unit Station Pallet dispatch by RFID control

  22. Top Bottom Side Side

  23. � Dedicated line � In-line system � Scanner technology � Bosch conveyor

  24. Previous line RFID part identification and tracking Pin Repair Firefly1 Firefly2 Dragonfly centering Station Completion Unload

  25. Esempio prodotto

  26. � Single-product line � In-line system � Camera technology � Same inspection sw features

  27. � Product: automotive pump � 3 solder joints

  28. � 2 Systems in 1 � Soldering + AOI

  29. XY robot for pallet/part dispatch: � Good part � back to the operator within the pallet Laser AOI � Bad part � part scraped, empty pallet back to the operator Other process steps: � PCB + electrode assembly � Crimping � Programming � Test � EOL � Packaging

  30. Automotive Sensor

  31. SOLDERING AOI

  32. • MANAGE: PLC, VIVA, MODUS SW • COMUNICATE WITH MES

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