QUALITY PLAN POWER TRANSFORMERS MANUFACTURING CUSTOMER: SIDOR C.A. PROJECT: POWER TRANSFORMERS FOR R5 SUBSTATION ENLARGEMENT
Job Quality Assurance Plan ABB Transformers Pereira
STRATEGIC MANAGEMENT C LOGISTIC U C U S S T T DISTRIBUTION O O TRANSFORMERS M MARKETING M ENGINEERING E & SERVICE E SALES POWER R TRANSFORMERS S R S TRANSFORMER TESTS & OIL ANALYSIS COMMUNITY SUPPLIERS SUPPORT PROCESSES* INTEGRAL MAINTENANCE & FINANCIAL HUMAN INFORMATION SUPPLY QUALITY GENERAL CONTROL MNGMNT. SYSTEMS MNGMNT. MNGMNT. SERVICES * Mutual Interaction
Matrix SGI Wasted Chemical Prod. Critical Com. Legal Reg. Enviromental Aspects Dangers and Risks Management Prog. Management Tools Measurement and Monitoring Chemical Prod. Code: F01- MGIPTG001 PROCESS Integral Quality Management LEADER Integral Quality Manager To plan and to implement the tools of the System of Integral Management of the PT Division, so that both the operation and the control of the Processes of the Mgt. System are effective. OBJECTIVE SUB SUPPLIER INPUT PARTICULAR ACTIVITIES DOCUMENT RESPONSIBLE OUTPUTS Customer To define and to update the scope of the System of Management To define and to update the Processes of the System of Management, its sequence and interaction To lead the definition of the Programs and Indicators of the System of Management Planning of the Mgt. System Scope of the Mgt. System MGIPTG001 Process map To give support in the update of Aspects and Environmental Impacts and Dangers NTC ISO 9001:2000 Program of Management and Risks Activities of the Organization NTC ISO 14001:2004 COABB PT Division Manager of PTQ Graphic of Central Control Changes to the New Processes NTC OHSAS 18001:2000 PT Division Interested parties QIT Matrix of Environmental Aspects or Modifications of the Requisites NEZCP061 Interested parties To define and to communicate practices for the Operational Environmental Control Matrix of Dangers and Risks NEZCP045 and of OHS for the processes, suppliers and contractors Matrix of Legal Requisites NEZCP046 Matrix of Administration of Changes NEZCP060 To identify and access to Legal Requisites and other acquired requisites To lead the planning of changes that affect the System of Management To identify and to plan the response to potential situations of accidents and emergencies, and to prepare and to mitigate the possible illnesses that are associated Operational control and Response before Emergencies To carry out activities of verification of the operational controls defined at the ITPTQ001 - 002 environmental level and OHS PAPTQ006 - 007 - 008 - 009 - 010 PAPTH002 - 003 PAZCC022 Manager of PTQ Activities of the Processes To carry out the external management of the residues PAZCH015 - 016 Assistants of PTQ Operational Controls NEZCP063 - 064 - 065 Process managers Practices of response before Records of Operational Control ITPTQ040 - 041 - 042 Technician Laboratory of Oils PT Division Emergencies Quality records PAPTQ003 Operators Interested parties To take care of the minor injuries Mgt. System Processes Residues of the Processes Record of Evaluation of Simulations PAPTQ004 Suppliers Certifier Entity Customers Information of Security of Chemical Equipments and devices of measurement and PAPTQ005 Contractors Customers Products monitoring calibrated / verified PAPTQ013 Visitants CIDET Equipments of following up and Records To support technically the Processes of Manufacture PAPTQ027 Engineer Room of Tests measurement (It includes software PAPTQ028 Users of equipments / when necessary) ITPTQ006 - 008 devices To carry out periodic tests to the procedures of preparation and response before ITPTQ010 emergencies ITPTQ015 ITPTQ035 ITPTQ037 - 039 To prepare and to execute Programs of calibration / verification (including software when necessary) To update and to communicate the Legal Requisites applicable to the activities, Legal conformity products and services carried out and given by the Organization Results of verifications of Operational PT Division Updated Matrix of Legal Requisites Mgt. System Processes Control Manager of PTQ Interested parties Supports of Legal Fulfillment Interested parties Previous evaluations To evaluate periodically the fulfillment of the Legal Requisites and others applicable, NEZCP046 Assistants of PTQ Auditors Records Communications of Interested Parties and to keep records of this evaluation Certifier Entity To manage the Legal Fulfillment with the interested Parties Process of Improvement of the Integral Quality To keep the program: School of the Quality Competent and Careful Personnel Users of Mgt. System Manager of PTQ Minutes of the QIT Quality School Mgt. System Processes Agenda QIT Manager of PTH Plans of Action PT Division BA PTPR 1LAA000022 Records of Continuous Improvement To coordinate the activities of Continuous Improvement and QIT General manager Requisites of Mgt. System QIT Plans of Actions of Improvement NEZCP026 Certifier Entity Contract with Certifier entity Manager of PTQ Records Audits NTC ISO 9001:2000 Processes of Mgt. System Mgt. System Processes Reports of previous Audits To plan and to carry out the Audits of the Mgt. System Internal auditors Managerial report of Audits NTC ISO 14001:2004 Interested Parties Indicators of management Audited Persons Certificates of Mgt. System NTC OHSAS 18001:2000 QIT MANAGEMENT OF RESOURCES HUMAN RESOURCES RESOURCES OF INFRASTRUCTURE PTQ Manager (Representative of the Direction for Mgt. System) Equipped offices QIT/Managing Boards Computing Equipments Assistants of Integral Quality Information Technology Resources (Intranet, internet, databases: SSA, CCRP, Borwin, CRS) Internal auditors Room of Metrology Brigade of Security Equipped Classrooms Coordinators of Evacuation Room of conferences with audio-visual aids (video beam, VHS, TV and projector) OHS committee Brigade Location Nursing station
Matrix SGI Management Prog. Remainders Chemical Prod. Critical Com. Legal Reg. Enviromental Asp. Dangers and Risks Management Tools Measurement and Monitoring Remainders Measurement and Monitoring Code: F01- MGIPTG001 PROCESS Engineering Manager of Engineering LEADER To define and to plan the activities that allow to obtain designs that meet the requisites agreed in the contract and to achieve their ratification and the later satisfaction of the clients, at the same time the costs of OBJECTIVE engineering and materials foreseen in the selling are met, and also the technical requisites of the product are met. SUBP SUPPLIER INPUT ACTIVITY DOCUMENTS RESPONSIBLE OUTPUT CLIENT To prepare a program of Engineering Record Meeting SUM Manager of Engineering Planning ITPTE001 Program of Engineering Plan of Invoicing Electrical and Mechanical PTO PAPTE001 Records of Order Clearing PTO Technical specifications Designers To study Technical Specifications PAPTE003 To review or to perform Check List To do Order Clearing Design for Offers Technical norms To prepare a Pre-design PTE Technical specifications of the Client ITPTE001 PTM Price Database ITPTE010 Designers of Offers Technical Offer PTM PTS Technical instructions of BA ITPTE011 BA To do a Technical Offer Electrical design for Cards of Manufacture To draw up electrical design PTD Technical specifications of the Client Plans PTP production PTM Technical and Commercial offer Electrical design To do a Structure in BaaN PTO PTE Technical norms ITPTE002 - ITPTE009 Electrical Designers Structure of Materials Mechanical Design BA PTPR Technical instructions of BA Data for Tests To carry out Cards of Manufacture Room for Tests Technical Support To prepare information for tests To carry out a design of Active Part Mechanical design for To carry out a design of assemble, Technical specifications of the Client connections y cubing. PTM Technical and Commercial offer production To carry out a design of isolations (only PTD PTE Technical norms Plans of Manufacture TrafoStar) ITPTE002 - ITPTE009 Mechanical Designers PTP BA PTPR Technical instructions of BA Technical Support To carry out Plans for approval (if it is PTO Electrical Design Electrical Design needed by the client) To carry out external design To do a Structure in BaaN Review and Control PTO, To review, to verify and to validate the of Changes PTQ Manager of Engineering Electrical and/or Mechanical Design PTD PAPTE004 Electrical and Mechanical PTP New Designs PTP Requests of Changes of Design PAPTE002 Designers PTD Electrical and Mechanical To control changes of Electrical and/or Designers Mechanical design MANAGEMENT OF RESOURCES HUMANS INFRASTRUCTURE Manager of Engineering Equipped offices Electrical Design Engineer Computing Equipment (computers, printer and plotter) Mechanical Design Engineer Information technology resources (Intranet, Internet, software of design, database BA)
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