Product Presentation TechnoFiber PP LGF Bad Sobernheim, 2013
TC: Data und Facts Plant Bad Sobernheim TechnoCompound Polymer Group
TC: Data and Facts TechnoCompound GmbH: Data and Facts Founded in: Business segments: Business data 2012: 1990 Manufacturing and Capacity: 50,000 t marketing of high quality Turnover: 43 million € engineering plastics and commodities Lines: 7
Product Segments Product Range TechnoCompound Wide product range • Approx. 85% of our 12% compounds are based on polyolefins . TechnoFin • The product group TechnoFiber has been 25% TechnoFiber growing for years above average. 63% Engineering • The product group Plastics Engineering Plastics stands for efficient, tailor-made technical solutions.
Product Segments Product Segments TechnoCompound Polyolefin Compounds TechnoFin (PP) TechnoFinXC (PP) LGF Compounds TechnoFiber (PP) TechnoGreen (PP) NEW TechnoForce (PP LGF-CF) NEW Engineering Plastics TechnoElast (TPE-V, -S, -O) TechnoPet (PET) TechnoDur (PBT) TechnoMid (PA)
AGENDA • PP LGF Compounds • TechnoFiber Pultrusion process • TechnoFiber PP LGF Compounds
TechnoFiber PP LGF Classification of PP LGF Compounds Price € Popular presentation in the plastics industry High Performance Polymers PI PEEK 0.15% of market share Distorted image of the FP PAI importance in the market LCP PEI as a whole TI > 150 ° C PPS PES Distinguishes between PAR PSU PPA PA 46 amorphous and Performance Technical crystalline PET Plastics PC PA6/66 4 % of market - PBT COC Points out the various share levels of performance in PPO POM TechnoFiber TI = 100 - 150 ° C terms of heat resistance PP LGF - PE-HD, PE-LD and PP SAN ABS PMMA are partly crystalline and Standard PP belong to the standard Plastics PE-HD PE-LD plastic materials 96% of market - PS PVC share amorphous partly crystalline TI = Temperature Index (in acc. with UL = Underwriters Laboratories)
TechnoFiber PP LGF Classification of PP LGF Compounds TechnoForce GF-CF Performance TechnoFiber PP-LGF TechnoGreen PP-LGF TechnoFin XC PA-SGF TechnoFin PP-SGF Price €
TechnoFiber PP LGF TOP - TechnoFiber Applications • garden equip. • boxes • galvanic boxes • office seats • floor laminate others • ……. 20% 20% automotive 60% electronic • Instrument panel • power tool housing • Gas padel • power tool handle • roof systems • washing machine drum • door systems • housings • seat elements • ……. • battery tray covers • underbody protection • head sets • …….
TechnoFiber PP LGF PP LGF Applications – LGF is well known for automotive applications – Roof module frame Air deflector Tailgate Door module Spare wheel recess Radiator tank cover Battery carrier Seat components Undershield Frontend Accelerator/clutch Dashboard panel Door sill protectors
AGENDA • PP LGF Compounds • TechnoFiber Pultrusion Process • TechnoFiber PP LGF Compounds
TechnoFiber PP LGF Long Glass Fiber Compound – convinces due to high impact strength combined with extreme stiffness – „Cable“ - Pultruded, fully Short fiber pellet sheathing impregnated fiber length = 0,2-0,4mm long fiber pellet Long fiber pellet fiber length = 10mm fiber length = 10mm
TechnoFiber PP LGF TechnoFiber Compounding Technology – decisive quality improvements due to two-step pultrusion process – • 2 productions lines • capacity 12.500 to/a • 10 years of experience in production • different possibilities of modifications through two-step pultrusion process
AGENDA • PP LGF Compounds • TechnoFiber Pultrusion Process • TechnoFiber PP LGF Compounds
TechnoFiber PP LGF TechnoFiber PP LGF – convincing due to high impact strength combined with extreme stiffness – • LGF share 20% to 60% • concentrate solutions are available • low emissions and odour optimized grades • high and ultra high impact • modifications such as UV, FR, etc. • black, natural and coloured LGF compounds Automotive front end component made of TechnoFiber PP LGF 40 Your advantage: Decisive quality improvements due to two-step pultrusion process!
TechnoFiber PP LGF TechoFiber PP LGF Grades and Modifications – Commodities or tailor-made solutions – – All grades as „ ready-to-use “ or as concentrates – 20-60% PP LGF -standard- PP LGF - impact modified- 20-60% - high impact - ultra high impact PP LGF - optimised emission - 20-60% PP LGF - concentrate solutions - 40-60% -standard -impact modified -optimised emissions PP LGF - TechnoGreen - 20-50% - upgraded recycled thermoplastics - Coloured, UV-stabilized, flame retardent, heat stabilized -
TechnoFiber PP LGF TechnoFiber PP LGF Emisson and Odour Optimized – exceeds all emission-limit values – 250 200 Grenzwerte [µg/g] max. 250 µ g / g TechnoFiber PP LGF 50-10-01 L H E 150 100 max. 100 µg 50 E G ≤ 50 µC/g 47 6 0 1 FOG VOC Gesamt Kohlenstoff Your advantage: TechnoFiber fulfills DIN270 / DIN 277 and DIN 278!
TechnoFiber PP LGF TechnoFiber PP LGF Ultra High Impact Grades – convinces through high impact with max. stiffness – PPLGF 50-10-01 LHE PPLGF 50-10-01 L HI PPLGF 50-10-01 M UHI 160 140 138 136 120 121 100 99,5 93 91 80 73,5 60 60,5 52 40 36 20 22 18 0 E-Modulus [MPA] Tensile stress at Charpy [kJ/m²] Charpy notched break [kJ/m²]
TechnoGreen PP LGF TechnoGreen PP LGF Compounds – cost efficiency by using upgraded recycled materials – • cost advantages by using green materials • LGF rate 20% to 50% • Concentrate solutions available Neues Bild!!!!! • Modifications possible • Black coloured LGF compounds Underbody engine shield TechnoGreen PP LGF 20-10-04 UHI Your advantage: Significant cost advantages through efficient material concepts!
TechnoGreen PP LGF TechnoGreen PP LGF Grades and Modifications – tailor-made solutions in order to add value to recycled materials – TechnoGreen PP LGF - ready-to-use - 20 – 50 % TechnoGreen PP LGF 20-10-04 M UHI TechnoGreen PP LGF 30-10-04 M TechnoGreen PP LGF 40-10-04 M TechnoGreen PP LGF 50-10-04 M TechnoGreen PP LGF - concentrate - 50 % TechnoGreen PP LGF 50-10-04 M UHI Your advantage: Increase your recycling quote and save cost!
TechnoForce PP LGF-CF TechnoForce PP LGF-CF Grades and Modifications – lightweight construction - high performance – Lightweight key figure TechnoFiber / TechnoForce vs. metal und PA 6 Lightweight key figure Lightweight key figure (E (1/3) / ρ ) (E/ ρ ) Density E-Modulus g/cm³ GPa Bending stress Tensile stress Metals: Steel 7,8 200 0,75 25,64 Aluminium 2,7 70 1,53 25,93 PA 6 GF: PA 6 GF 30, kond. 1,36 3 1,06 2,21 PA 6 GF 60, kond. 1,71 7,5 1,14 4,39 TechnoFiber PP LGF: PP LGF 20 1,03 5,1 1,67 4,95 PP LGF 30 1,12 7,1 1,72 6,34 PP LGF 40 1,2 8,6 1,71 7,17 PP LGF 50 1,34 11,9 1,70 8,88 PP LGF 60 1,45 14 1,66 9,66 TechnoForce PP LGF-CF hybrid fiber: 20-T1 1,04 7,5 1,88 7,21 20-T2 1,06 8,85 1,95 8,35 30-T1 1,14 9,3 1,84 8,16 30-T2 1,16 11,3 1,93 9,74
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