a member of the Tesla Jihlava Group December 2008 Precision Precision screw machined parts screw machined parts Since 1971 brass, steel, stainless steel, copper, aluminium, … www.decoleta.cz
Tesla Jihlava Group Structure Tesla Jihlava Group Structure Tesla Jihlava Group TESLA TESLA TT TT Decoleta, a.s. , a.s. Decoleta MODIA, a.s. TT METEA, a.s. MODIA, a.s. TT METEA, a.s. Jihlava, a.s. Jihlava, a.s. Klavesnice, a.s. , a.s. Klavesnice Michal Jaroslav Radka Pavel Prochazka Jan Svarc Janouskovec Soucek Podhorska • Custom • Precision turning • Progressive • Membrane • Services within connectors stamping dies switches and the Group: • Assembly of manufactured • Moulds for nameplates personnel, • Electrome- parts plastic injection book keeping, chanical • Assembly & etc. components inspection automatics Total sales € 25 million (group) 600 employees Located in 2 plants in Jihlava
Company Profile - Decoleta Company Profile - Decoleta Hosszesztergálás Präzisionsdrehen Precision Turning Продольное точение Tornitura di Precisione Tornearia de Precisão P ř esné soustružení Presné sústruženie Toczenie Precyzyjne Decoletaje Degollatge Dekoletajea Décolletage Total sales € 4 million 60 employees Key technology: bar turning
Precision Screw Machining Precision Screw Machining Screw machined parts with flatted surfaces, Specialization in: � Swiss machining (sliding headstock) cross slots, radial holes, off-set holes etc. From samples to series production Dimensions: Annual quantities: Materials: � Diameter up to 20 mm � Up to 5 million parts per � Stainless steel � Length up to approx. 80 mm � Brass machine � Diameter precision up to 0.02 mm � Optimal batch size � Free-cutting steel � Bronze (e.g. +/- 0.01 mm) 20+ thousand parts
Precision Screw Machining Precision Screw Machining Machinery: 40 machines � Cam controlled machines: � CNC machines: Tornos MS-7, Star SR-20R II, Star SR-10J, Tornos R-10 Tornos Deco 2000-10, 2000-13, Multideco 20/6 & 8
Single-Spindle Automatics Single-Spindle Automatics Typical component Radial holes Precision thread Milled flats Diameter precision up to ± 0.01 mm Swiss-type PNC automatics
Single-Spindle Automatics Single-Spindle Automatics Conventional machines Swiss-type CNC automatics Typical component Off-centre holes Diameter precision up to ± 0.01 mm Machining on the back face
Multi-Spindle Automatics Multi-Spindle Automatics 13 controlled axes Cross slot Typical component Tap diameter precision up to ± 0.01 mm
Sample Manufacturing Sample Manufacturing Sampling to PPAP or VDA 2 We provide first samples for building your prototypes, followed with series production Surface roughness First samples measuring Machine capability study
Secondary Operations Secondary Operations Electroplating (not limited to): � Steel parts: � zinc plating (RoHS-complient) PERC vapour degreasing (zero � zinc alloy plating, e.g. ZnNi atmospheric emission technology) � nickel plating � Brass parts: gold, silver, tin, tin-lead, and nickel plating
Secondary Operations Secondary Operations Automatic assembly of screw machined parts with other components
Quality Quality Height measuring Gauge-to-PC connection Material traceability On-the-site inspection station Optical shaft measuring (rotational) Measuring jigs
Quality Quality Oil recycling Packaging tailored to quality requirements � ISO 9001:2000 � ISO 14001:2004
Contact Contact Decoleta, a.s. Havlickova 30 586 01 Jihlava Czech Republic Tel.: (+420) 567 113 353 a member of the Tesla Jihlava Group Fax: (+420) 567 113 466 turning@decoleta.cz Since 1971 brass, steel, stainless steel, copper, aluminium, … www.decoleta.cz
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