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NEXT-100 Mechanical Overview Derek Shuman Lawrence Berkeley National Laboratory December 3, 2012 D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 1 / 36 Mechanical Personnel Engineering Team Mechanical Derek Shuman


  1. NEXT-100 Mechanical Overview Derek Shuman Lawrence Berkeley National Laboratory December 3, 2012 D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 1 / 36

  2. Mechanical Personnel Engineering Team Mechanical Derek Shuman LBNL (lead, past) Sara Carcel, IFIC (lead, present) Alberto Martinez, IFIC Civil Jose Luis Perez Aparicio, University Polytechnica de Valencia (lead) Jordi Torrent Collell, Escola Politechnica superior, University de Girona Roberto Palma, UPV Electrical Jose F . Toledo Alarcon, IFIC (lead) Javier Rodriguez Samaniego, IFIC John Joseph, LBNL D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 2 / 36

  3. Installation at LSC LSC Hall, past D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 3 / 36

  4. Installation at LSC LSC Hall, future D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 4 / 36

  5. Installation at LSC NEXT100 work platform D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 5 / 36

  6. Installation at LSC NEXT100, Lead Castle closed for operating D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 6 / 36

  7. Installation at LSC NEXT100, Lead Castle open for servicing D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 7 / 36

  8. Pressure Vessel Designed by NEXT to ASME Press. Vessel Code (sec VIII, div 1) Main Cylindrical Vessel EL Inspection Ports Torispheric Heads Main Flanges EL HV Port Axial Nozzle Aux. Nozzle Shielding, External, Pb D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 8 / 36

  9. Pressure Vessel Pressure Vessel Cross Section Main Cylindrical Vessel EL Inspection Ports Torispheric Heads Main Flanges EL HV Port Axial Nozzle Aux. Nozzle Internal Flanges ? D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 9 / 36

  10. Pressure Vessel Copper Shielding Bars Main Cylindrical Vessel Cu Shield Bars Detector Internals Mount to Bar Ends Fastened at Internal Flanges Supported on Ends, low stress, no vessel contact D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 10 / 36

  11. Pressure Vessel Copper Shielding Bars End view of ICS bars showing possible external source collimators D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 11 / 36

  12. Pressure Vessel Field Cage Installed Main Cylindrical Vessel EL mesh planes Cathode EL HV F .T. Reflectors Field Cage Rings F .C. Insulator Cu Shield Bars Shielding, External, Pb D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 12 / 36

  13. Pressure Vessel Detector Overall Cross Section Main Cylindrical Vessel EL mesh planes Tracking Plane Cathode Torispheric Head Cu Shield EL HV F .T. Energy Plane, PMTs Cu Shield SiPM FTs Vac. Manifold PMT FTs Gas Outflow Reflectors Field Cage Rings F .C. Insulator Cu Shield Bars, 12 cm HV FT Shielding, External, Pb, 20 cm HV/Press. relief/Flow/Vac. Ports D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 13 / 36

  14. Pressure Vessel NEXT100 Pressure Vessel Parameters Parameter qty units Maximum Operating Pressure (MOP) 15.0 bar (abs) Maximum Allowable Working pressure (MAWP) 16.4 bar (abs) Minimum Allowable Pressure (external) 1.5 bar (abs) Material, stainless steel, alloy 316Ti Inner diameter 136 cm Outer Diameter, Flanges 148 cm Length, inside shielding 2.22 m Vessel and head wall thickness 10 mm Flange thickness, head to vessel (both) 4.1 cm Bolt Diameter (Inconel 718), head to vessel flanges 16 mm Number of Bolts, each head to vessel flange 132 Mass, Vessel and both heads 1100 kg Mass, Internal copper shielding 8500 kg Total Weight 12000 kg D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 14 / 36

  15. Pressure Vessel Vertical Cross Section D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 15 / 36

  16. Pressure Vessel Vertical Cross Section Double seal detail with leak sense port D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 16 / 36

  17. Pressure Vessel Vertical Cross Section Interface flange detail D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 17 / 36

  18. Energy Plane Energy Plane Assembly D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 18 / 36

  19. Energy Plane Energy Plane Assembly D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 19 / 36

  20. Energy Plane Energy Plane Assembly D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 20 / 36

  21. Energy Plane PMT/Enclosure Module Sapphire window, 6mm,TPB coated Cable Conduit Fitting Clamp Ring Backplate Enclosure Pressure ring Copper Braid Clamp Polymer shim PMT O-Ring Insulator Potting Base Springs Retaining Ring Optical Coupling Pad, 3mm Mesh, grounded Spring Holders, PTFE D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 21 / 36

  22. Energy Plane PMTs and Bases Hamamatsu R11410-10 D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 22 / 36

  23. Energy Plane PMTs and Bases Typical quantum efficiencies, as measured, from [arisaka] D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 23 / 36

  24. Energy Plane PMTs and Bases Window strength assurance • Strength is a strong function of area and finish (as well as intrinsic strength) • Weibull distribution: failure probability vs. stress- area function • Sapphire and quartz have well characterized Weibull parameters (moduli and characteristic strength) • Choose thickness, finish to give low failure probability (5% or less) at a TEST pressure • Test pressure set to assure: if no failure under test then no failure under fatigue (cyclic or static) • Pressure Test all windows D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 24 / 36

  25. Energy Plane Sapphire Window Mounting Detail D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 25 / 36

  26. Energy Plane Temperature Drop, PMT Base to ambient (Temperature Drop, Base to ambient @1750V, 3.5MOhm) Section deg. C Potting Compound, 1mm ( 1W/(m*K)) 2.38 Kapton MT insulation, .05mm 0.33 Cu braid, 259 kcmil x 7.5cm 1.34 Contact, into backplate 0.04 Contact, into enclosure 0.02 Enclosure to Clamp 0.17 Contact into Carrier Plate 0.02 Carrier plate to convolution 0.22 Convolution to Vessel flange 0.48 Vessel flange 1.32 Total Temp Drop 6.3 D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 26 / 36

  27. Energy Plane Temperature Drop, PMT Base to ambient D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 27 / 36

  28. Energy Plane Temperature Drop, PMT Base to ambient Kimball octagon Nozzle Extension Nozzle Internal Flange Central manifold Vacuum Need bellows joint here Bolts Pressure O-ring Source Tube Clamp Ring Vacuum Port DN40 41-pin Feedthroughs D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 28 / 36

  29. Energy Plane Servicing Sequence, Hexapod Manipulator D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 29 / 36

  30. Field Cage, EL meshes, and HV Feedthroughs Design Summary Design by James White, Clement Sofka, TAMU 3cm polyethylene rotomolded and machined 130 cm drift length, 25 cm cathode buffer region grade-down "C-clamp" EL mesh connection avoids sparking or tracking EL meshes and frame based on proven designs up to 50 cm dia. EL mesh of fine wire (30 µ m) and pitch (0.5mm), 88% transparent Coarse, stiff wire mesh on cathode for simplicity (88% transparent) D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 30 / 36

  31. Field Cage, EL meshes, and HV Feedthroughs FC, EL Parameters D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 31 / 36

  32. Field Cage, EL meshes, and HV Feedthroughs EL Mesh Frame Detail D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 32 / 36

  33. Field Cage, EL meshes, and HV Feedthroughs NEXT-DEMO EL meshes D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 33 / 36

  34. Field Cage, EL meshes, and HV Feedthroughs Feedthrough Design Tefzel insulator, will be graded on OD (contacts FC buffer grade down rings) D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 34 / 36

  35. Field Cage, EL meshes, and HV Feedthroughs Cathode Feedthrough and Buffer Grade-down Section D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 35 / 36

  36. Field Cage, EL meshes, and HV Feedthroughs Field Cage Installation D. Shuman (LBNL, IFIC) NEXT-100 Mechanical Overview December 3, 2012 36 / 36

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