New Albany-Plain Local Schools LED Funded Boiler Replacement Discussion Document Lucas Dixon Dave Zehala Jarret Kelley Energy Manager President Director of Engineering lucas.dixon@plugsmart.com dave.zehala@plugsmart.com jarret.kelley@plugsmart.com (614) 580-3352 (614) 935-7487 (614) 230-7256 1 Confidential Information. Do Not Distribute.
About Plug Smart Plug Smart is an Ohio based company with offices in Columbus, Cincinnati, Dayton, Cleveland, and branch offices in Kentucky, Tennessee and Florida Design-build project developer that specializes in developing self-funding energy projects K-12 Clients and Partners Turnkey controls contracting services Ohio K-12 Clients including: Engineering services Cleveland Project management Equipment procurement Performance guarantees Business model custom tailored for Columbus school clients Subcontractor choice Cincinnati Vendor neutral approach Best-value solutions Energy savings guarantee 2 Confidential Information. Do Not Distribute.
Uniquely Qualified in K-12 Schools 550+ years 125+ Projects $15,345,800 209,879,560 Total industry experience Ohio School Districts Served Energy Savings Pounds of CO2 Saved Key Accounts Include Adams County Ohio Valley Local Schools East Liverpool City Schools Leetonia Exempted Village Schools Reynoldsburg City Schools Amanda-Clearcreek Local Schools Edison Local (Jefferson) Schools Little Miami Local Schools River Valley Local Schools Archbold Area Local Schools Elyria City Schools London City Schools Riverside Local (Lake) Schools Ashland City Schools Fairfield City Schools Louisville City Schools Sebring Local Schools Austintown Local Schools Fairfield Union Local Schools Madeira City Schools Seminole County Schools Barberton City Schools Fairless Local Schools Manatee County Schools Southeastern Local (Clark) Schools Beavercreek City Schools Fairview Park City Schools Mapleton Local Schools Southeastern Local (Ross) Schools Benton Carroll Salem Local Schools Findlay City Schools Marion City Schools Southern Local (Perry) Schools Berne Union Local Schools Franklin Local Schools Marlington Local Schools Springboro City Schools Bexley City Schools Gallipolis City Schools Mason City Schools St Vincent Catholic School Bristol Local Schools Garfield Heights City Schools Miamisburg City Schools Stow-Munroe Falls City Schools Brooklyn City Schools Geneva Area City Schools Middletown City Schools Strasburg-Franklin Local Schools Cabel County Schools Georgetown Exempted Village Schools Miller City-New Cleveland Local Schools Strongsville City Schools Calvert Catholic Schools Girard City Schools Mount Healthy City Schools Trotwood-Madison City Schools Cambridge City Schools Goshen Local Schools Mount Vernon City Schools Tuslaw Local Schools Canfield Local Schools Granville Exempted Village Schools Nelsonville-York City Schools Twinsburg City Schools Canton City Schools Green Local (Summit) Schools New Lebanon Local Schools Union Scioto Local Schools Carrollton Exempted Village Schools Greenon Local Schools North Canton City Schools Upper Arlington City Schools Centerburg Local Schools Hamilton Local Schools North Olmsted City Schools Upper Scioto Valley Local Schools Cincinnati Public Schools Hillsboro City Schools North Royalton City Schools Vandalia-Butler City Schools Clear Fork Valley Local Schools Howland Local Schools Northmont City Schools Wadsworth City Schools Clinton-Massie Local Schools Huber Heights City Schools Northridge Local (Licking) Schools Warren County Career Center Collins Career Center Lawrence County Huron City Schools Norton City Schools Washington Court House City Schools Columbus City Schools Jackson City Schools Oak Hill Union Local Schools Washington Local Schools Columbus Grove Local Schools James A. Garfield Local Schools Olmsted Falls City Schools Wellston City Schools Copley-Fairlawn City Schools Johnstown-Monroe Local Schools Ottawa Hills Local Schools West Holmes Local Schools Danville Local Schools Jonathan Alder Local Schools Pettisville Local Schools West Jefferson Local Schools Dawson-Bryant Local Schools Kings Local Schools Pickaway-Ross County Career and Tech Willard City Schools Defiance City Schools Lake Local (Stark) Schools Center Williamsburg Local Schools East Clinton Local Schools Lakota Local (Butler) Schools Polaris Career Ctr Willoughby-Eastlake City Schools East Knox Local Schools Lebanon City Schools Princeton City Schools Wilmington City Schools Lee County Schools Revere Local Schools Windham Exempted Village Schools 3 Confidential Information. Do Not Distribute.
Project Objective Project Objective Develop a self-funding project that utilizes the savings from a high efficiency LED project to help self-fund a planned boiler replacement program throughout the district. Boiler Replacement Assessment Every boiler plant was evaluated with respect to efficiency, load/size, age, and ease of access. District stakeholders were also interviewed in order to collect a comprehensive record of historical maintenance issues and expenditures. Upon completion, each plant was prioritized based on six key criteria: existing issues, lifecycle stage, size and redundancy, access, critical area(s) served, and operational savings potential. Lighting Retrofit Assessment Every light fixture was audited from the electrical prints followed by an on-site assessment. The goal was to identify maximum ROI opportunities while also highlighting key areas for enhanced lighting upgrades and/or improved lighting design. 4 Confidential Information. Do Not Distribute.
NAPLS End of Life Boiler Summary High School Middle Intermediate Primary Early Learning Boiler Category School School School Center A, B, and C D E, F, and G H and I J, K, and L Year Installed 1995 (24) 1995 (24) 1995 (24) 1995 (24) 2003 (16) 2001 (18) 2014 (5) 1999 (20) 2002 (17) (Age) Size in MBH 2,000 (2) 5,000 (2) 1,500 (2) 1,200 (2) 2,500 (2) 7,000 (2) 4,000 (2) 6,000 (2) 2,500 (2) (Redundancy) Utility Rate 4.80 4.80 4.80 4.80 4.80 4.77 6.18 4.95 5.08 $/MMBTU Third floor First floor Third floor First floor First floor First floor mechanical room, Second floor mechanical room, mechanical room, First floor First floor mechanical room, System Access mechanical mechanical room standard man- mechanical room. standard man- standard man- mechanical room mechanical room double door room off of pool with easy access door access door access door access; access Buildings A, B, Weight room Academic Buildings H Academic Middle School Early Learning Critical Area Intermediate Primary academic and C (athletic / (athletic / non- buildings E, F, and (library) and I (arts buildings J, K, and academic areas, Center academic Served academic areas areas (2-5) non-ed. space) educational space) G & music) L gym, and cafeteria areas (K-1) Grossly oversized; Issues include No dedicated Two-story building One third of tubes RBI Futura boilers Cycle frequently, burnout issues on combustion air; Part of oldest with flues through replaced in one are newest in Known Issues reduced the shells; Part of Issues include Minimal issues Minimal issues group of boilers. roof, generally boiler, concern on district, minimal efficiency; Part of oldest group of burnout issues on functional other issues oldest boilers. boilers the shells (2) 1,000 MBH (2) 1,600 MBH (2) 1,250 MBH (2) 1,000 MBH (2) 2,500 MBH (2) 6,000 MBH (2) 3,500 MBH (2) 6,000 MBH (2) 2,500 MBH Output Proposed Output Output Output Output Output Output Output Output Condensing Solution Condensing Condensing Condensing Condensing Condensing Condensing Condensing Condensing Boilers; Smaller Boilers Boilers Boilers Boilers Boilers Boilers Boilers Boilers pump, header Modulating Burners Higher combustion efficiency Lower Return Temperatures Smaller Footprint NAPLS Benefits Total Boilers: Average Boiler Age: Average Boiler Energy Reduction: Metric Tons of CO 2 Offset: 18 19 years 11.1% 3,418 5 Confidential Information. Do Not Distribute.
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