Migration MQ V5 -> MQ V8 NS1206 -> NSX3 16. May 2018 Ingo Weyck
Migration MQ V5 -> MQ V8 • Material flow in an integrated steel plant • Information flow in an integrated steel plant (OPC / OLE for process control, ODBC/JDBC, IBM-MQ ) • The interaction between material flow and information flow • IBM-MQ server installations and monitoring • History of TANDEM/NONSTOP-Server Hot Metal Department and the launch of MQ • Planning, installation, tests and the decision to migrate • Test environment of IBM MQ V8 • Channels, queues, the adminstration with IBM-MQ Explorer 9 /6.0.4 • High availability (HANSQM) • Measure counters, the impact of MQ on CPU-performance • Outlook “operational NONSTOP-Server and IBM MQ” thyssenkrupp Steel Europe AG 2 | 16. Mai 2018 | IT-Symposium 2018 European NonStop HotSpot 2018 Conference & Exhibition|
Material flow in an integrated steel plant Raw material supply and distribution • Iron ore, coal, coke, limestone • Shipping of raw materials from all over the world to Rotterdam • Shipping from Rotterdam to the harbour in Duisburg with barges • discharging barges and transport the raw material via conveyor belts to: − Blending beds (coal / iron) − Sinter plants − Blast furnace bunkers • Control systems for ore preparation, sinter plants, coke plant and blast furnaces raw materials thyssenkrupp Steel Europe AG 3 | 16. Mai 2018 | IT-Symposium 2018 European NonStop HotSpot 2018 Conference & Exhibition|
Material flow in an integrated steel plant Material processing blast furnace and steel plant • Burden optimization program • Blast furnace charging system (alternating coke and iron ore) • Reduction process of the iron ore • Iron ore becomes liquid and descending down • Approximately after 6 hours the iron ore has been molten and is being tapped at a temperature of 1500 degree Celsius • Tapped into torpedo ladles and transported to the steel plant raw materials liquid phase thyssenkrupp Steel Europe AG 4 | 16. Mai 2018 | IT-Symposium 2018 European NonStop HotSpot 2018 Conference & Exhibition|
Material flow in an integrated steel plant raw materials liquid phase casting hot rolling cold rolling coating final product thyssenkrupp Steel Europe AG 5 | 16. Mai 2018 | IT-Symposium 2018 European NonStop HotSpot 2018 Conference & Exhibition|
Information flow in an integrated steel plant (OPC / OLE for process control, ODBC/JDBC, IBM-MQ ) Message Queueing MQ (time non-critical) IT-LAN-Infrastructure, IT-Services, Messaging queueing (MQ) Harbor Coke plant Blast furnace Power plant Cold mill …….. DU-Schwelgern Harbor Ore preparation Sinter plant Steel Plant Hot mill Laboratory Rotterdam ODBC/JDBC Data exchange Databases timely to the process OPC Data exchange between control systems Realtime control system ore preparation control system blast furnace thyssenkrupp Steel Europe AG 6 | 16. Mai 2018 | IT-Symposium 2018 European NonStop HotSpot 2018 Conference & Exhibition|
The interaction between material flow and information flow Hot metal production, taking a sample and receive the analysis via IBM-MQ Material processing blast furnace and steel plant • Burden optimization program • Blast furnace charging system (alternating coke and iron ore) • Reduction process of the iron ore • Iron ore becomes liquid and descending down • Approximately after 6 hours the iron ore has been molten and is being tapped at a temperature of 1500 degree Celsius • Tapped into torpedo ladles and transported to the steel plant raw materials liquid phase thyssenkrupp Steel Europe AG 7 | 16. Mai 2018 | IT-Symposium 2018 European NonStop HotSpot 2018 Conference & Exhibition|
The interaction between material flow and information flow deliver a sample to the lab via pneumatic pipe and receive the analysis from the lab via IBM-MQ Message queueing (MQ) - System pneumatic pipe system (channel) Ladle 150 Message queueing V8 Plant computer Laboratory computer WIN / UNIX… Laboratories hot metal sample Data transfer e.g. Queue man puts it in the channel Torpedo identification o Pig iron analysis o Slag analysis o thyssenkrupp Steel Europe AG 8 | 16. Mai 2018 | IT-Symposium 2018 European NonStop HotSpot 2018 Conference & Exhibition|
The interaction between material flow and information flow Hot metal transport to the steel plant and transfer of the hot metal analysis via IBM-MQ Message queueing (MQ) - System Ladle 150 Message queueing V8 Blast furnace Steel plant Plant computer Plant computer WIN / UNIX… Data transfer e.g. Torpedo identification o Hot metal temperature o Pig iron analysis o thyssenkrupp Steel Europe AG 9 | 16. Mai 2018 | IT-Symposium 2018 European NonStop HotSpot 2018 Conference & Exhibition|
IBM-MQ server installations and monitoring More than 120 IBM MQ-Servers are monitored by DXC Monitoring application developed by DXC MQ-Server installation on Linux, UNIX,Windows and NONSTOP Several client installations One IBM-MQ for HPE V8 installation MQ has its fingers in lots of pies IT-LAN-Infrastructure, IT-Services, Messaging queueing (MQ) Harbor Coke plant Blast furnace Power plant Cold mill …….. DU-Schwelgern Harbor Ore preparation Sinter plant Steel Plant Hot mill Laboratory Rotterdam Message queueing V5.3 Message queueing V5.3 Message queueing V8 thyssenkrupp Steel Europe AG 10 | 16. Mai 2018 | IT-Symposium 2018 European NonStop HotSpot 2018 Conference & Exhibition|
History of TANDEM/NONSTOP-Server Hot Metal Department and the launch of MQ THYNET X25. LAN/TCP-IP 1993 MQ-Series 2002 WebSphere MQ 2014 IBM MQ Time TANDEM NONSTOP Server NSX3 1974 TANDEM 1996 COMPAQ 2002 HP HPE Time 1979 1985-1988 1993 1996 2001 2008 06.02. 2018 MQ on NONSTOP-Server thyssenkrupp Steel Europe AG 11 | 16. Mai 2018 | IT-Symposium 2018 European NonStop HotSpot 2018 Conference & Exhibition|
Planning, installation, tests and the decision to migrate comForte works closely with its partner CS Software GmbH providing key development and support resources to the project. meeting with CS and IBM developers to inform TKS about the status of development Ordering NSX3 NS3X Installation MQ Installation and tests Day of migration 2016 / 2017 May June July September October 06.02 . 2018 thyssenkrupp Steel Europe AG 12 | 16. Mai 2018 | IT-Symposium 2018 European NonStop HotSpot 2018 Conference & Exhibition|
Planning, installation, tests and the decision to migrate • Some considerations: − MQ for NONSTOP NSX3 had to be available − Implementation of MQ in close cooperation with DXC and Proservia − Installation of MQ Proservia, tests TKS − Simple start and stop of the MQ-System − control of CPU-time consumption − Reliabilty and availability is important (24/7) thyssenkrupp Steel Europe AG 13 | 16. Mai 2018 | IT-Symposium 2018 European NonStop HotSpot 2018 Conference & Exhibition|
Test environment of IBM MQ V8 October 2017 Queue-Manager V5.3 QMT5 productive Queue-Manager V8 QMT5X test QMT5X test-applications test-application send-queue: QMT5toQMT5X send-queue: QMT5XtoQMT5 Receive-queue: QMT5XtoQMT5 Receive-queue: QMT5toQMT5X QMT5 QMT5.to.QMT5X Easy start and easy stop channel-ping COMMENT ++++++++++++++++++++++++++ COMMENT MQS STARTEN COMMENT ++++++++++++++++++++++++++ osh -c "/home/mqv8/START_MQS_QMT5.sh" strmqm QMT5 COMMENT ++++++++++++++++++++++++++++++ COMMENT MQS STOPPEN! COMMENT ++++++++++++++++++++++++++++++ osh -c "/home/mqv8/STOP_MQS_QMT5.sh" production endmqm -i QMT5 test thyssenkrupp Steel Europe AG 14 | 16. Mai 2018 | IT-Symposium 2018 European NonStop HotSpot 2018 Conference & Exhibition|
Channels, queues, the adminstration with IBM-MQ Explorer 9 /6.0.4 Channel-List 7 receiver channels 10 sender channels Queue-List 18 Remote Queues 17 local Queues We rarely work with the Command Line program. thyssenkrupp Steel Europe AG 15 | 16. Mai 2018 | IT-Symposium 2018 European NonStop HotSpot 2018 Conference & Exhibition|
Recommend
More recommend
