MEMBRANE FILTRATION A JOURNEY OF CONTINUOUS INNOVATION ROB HUTTENHUIS PENTAIR AREA SALES MANAGER IBD WELLINGTON – 21ST MARCH 2018 HYGIENIC PROCESS SOLUTIONS
IN THIS PRESENTATION BMF JOURNEY NEW THE START GENERATION 2002 2003 2004 2006 2008 2010 2012 2015 BMF +FLUX HOW IT WORKS � Membrane filtration - A Journey of continuous innovation � HYGIENIC PROCESS SOLUTIONS
ABOUT PENTAIR 19,000 EMPLOYEES IN 40 COUNTRIES ON SIX CONTINENTS 3 PENTAIR � Optimized Beer Filtration with the Latest Generation Membrane Filter�
PENTAIR FOOD & BEVERAGE PROCESS SOLUTIONS PENTAIR HAFFMANS PENTAIR BEVERAGE SYSTEMS PENTAIR SÜDMO • Production of the B eer M embrane • Production of valves, fittings and • Production of quality control and F ilter (BMF) + cellar solutions integrated valve systems process equipment for the brewing and beverage industries • Production of membranes and • Provides sustainable processing • Production of CO2 recovery and membrane modules using solutions to maximize production proprietary production equipment time and operational flexibility, biogas upgrading solutions for the from design through to the final brewing / beverage, bio-ethanol and • Solutions for process, wastewater commissioning of your process biogas industry treatment system. • Netherlands Venlo • Netherlands, Enschede • Germany Riesburg • New Zealand Hamilton PENTAIR � Membrane filtration - A Journey of continuous innovation �
The start……. 2002 FIRST COMMERCIAL INSTALLATION Lifetime membranes Cleaning is key complexity ? 2002 2003 2004 2006 2008 2010 2012 2015 5 PENTAIR � Membrane filtration - A Journey of continuous innovation �
Back to the drawing table 2003 LESSONS LEARNED FROM FIRST PROJECTS New type of modules ? 2002 2003 2004 2006 2008 2010 2012 2015 6 PENTAIR � Membrane filtration - A Journey of continuous innovation �
Understanding the limitation 2004 BIG BREWERIES NEED BIG CAPACITY Filtration area Less components 2002 2003 2004 2006 2008 2010 2012 2015 7 PENTAIR � Membrane filtration - A Journey of continuous innovation �
Pushing the limit 2006 THE BIGGER THE BETTER Filtration area Less components Space restrictions ? 2002 2003 2004 2006 2008 2010 2012 2015 8 PENTAIR � Membrane filtration - A Journey of continuous innovation �
Erase and rewind 2008 FLEXIBILITY AND STANDARDIZATION System content Standardize Cleaning ? 2002 2003 2004 2006 2008 2010 2012 2015 9 PENTAIR � Membrane filtration - A Journey of continuous innovation �
Keep it simple 2010 PREFABRICATION Pre-Fab Footprint Quick start-up 2002 2003 2004 2006 2008 2010 2012 2015 10 PENTAIR � Membrane filtration - A Journey of continuous innovation �
Make it simple 2012 CONTINUE THE CONCEPT Quick start-up Pre-Fab Footprint 2002 2003 2004 2006 2008 2010 2012 2015 11 PENTAIR � Membrane filtration - A Journey of continuous innovation �
New generation 2002 2003 2004 2006 2008 2010 2012 2015 12 PENTAIR � Membrane filtration - A Journey of continuous innovation �
New generation, new modules 13 PENTAIR � Membrane filtration - A Journey of continuous innovation �
New generation, new process P out Back filtration P in P out P perm P perm Pressure P in Time 14 PENTAIR � Membrane filtration - A Journey of continuous innovation �
New generation, new process Current +FLUX CO 2 - 4 l/h 0 l/h +10 l/h +14 l/h 10 l/hr 14 – 4 = 10 l/hr • Controlling the permeate level to avoid back filtration • Opens the possibility to build modules with larger filtration surface • Optimized Flux resulting in longer filterruns 15 PENTAIR � Membrane filtration - A Journey of continuous innovation �
New generation, new options Beer Filter Line Setup UBT FBT KG/DE FILTER MEMBRANE FILTER SKIDS SF Easy exchange of KG/DE filter – rest of filter line can be reused 16 PENTAIR � Membrane filtration - A Journey of continuous innovation �
Craft is booming 2016 CRAFT SYSTEM 17 PENTAIR � Membrane filtration - A Journey of continuous innovation �
Membrane filtration - a journey… …OF CONTINUOUS INNOVATION BMF OF THE FUTURE ? BMF +Flux 1 st Generation BMF BMF-18 Compact Type 1 2002 2006 2008 2010 2011 2015 2019 ………. BMF-18 Compact Type 2 BMF-18 BMF +Flux S4 18 PENTAIR � Membrane filtration - A Journey of continuous innovation �
The next big thing 19 PENTAIR � Membrane filtration - A Journey of continuous innovation �
Digital future? Benefits User friendly approach of data, available 24/7, even via phone and tablet Operator guidance – based on data operator receives advice for lower Opex Increasing robustness of data lines – especially from BMF system to data BMF storage Large improvement in security and safety of data transfer Future concepts, like wireless approach and control of components with phone and tablet 20 PENTAIR � Membrane filtration - A Journey of continuous innovation �
The Beer Membrane Filter prior the Filler – Elimination of the BBT Storage Step Unfiltered Filtered Storage Bright Beer Beer Tank Beer Tank Tank Tank Filling Membrane Machine Filter Carboblender Security Filter 21 PENTAIR � Membrane filtration - A Journey of continuous innovation �
THANK YOU FOR YOUR ATTENTION! QUESTIONS/REMARKS: ROB.HUTTENHUIS@PENTAIR.COM PENTAIR � Membrane filtration - A Journey of continuous innovation �
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