McCoy Soudal McCoy Soudal key figures oy Souda ey gu es WORLD: - PowerPoint PPT Presentation

McCoy Soudal

McCoy Soudal key figures oy Souda ey gu es WORLD: • • 45 years production experience of sealants adhesives & foams 45 years production experience of sealants, adhesives & foams • 7 manufacturing units across 5 continents • Turnover of more 350 mio EUR (= 2100 CR.) ( ) • Team of 1.300 people INDIA • Widest range of Sealants, Adhesives & PU foams in the India • Setting ‐ up manufacturing plant in Haryana State in 2011 • All All our products meet international standards: d t t i t ti l t d d

A complete product range A complete product range Wide range of Building Chemicals: 7 different segments: • Sealants S l t • Façade & Glazing l  Silicone • Doors & Windows  Acrylics • Automotive Automotive  Polyurethanes  Polyurethanes  MS Polymers • Hardware  Adhesives • Construction • PU Foams • PU Foams • Industry • Technical Aerosols • HVAC • Chemical Anchors 3

McCoy Soudal network McCoy Soudal network • 8 regional offices • Presence in 27 States • • Direct Key Accounts in all major Direct Key Accounts in all major industries • Channel of 1.000 dealers • Retail network of more than 50.000 outlets • • SAARC countries SAARC countries

Production & R&D centre India odu o e e d a • Total area of McCoy Soudal plant will be 2,00,000 sq ft Total investment 1 st phase 65 CR. • • State of the art European plant machinery & equipments & equipments • Location: Northern India (Bawal – Haryana) Start operations 2 nd Quarter 2011 • • First of its kind in the Indian Sub Continent i f i ki d i h di S b C i

Complete range of PU ‐ Foams p g • Isolation Foams • Hand & Gun Foams • Sound proofing Foams • All weather Foams ll h • 2K Foams • Isocyante free Foams • Isocyante ‐ free Foams • Mining Foams • Multiposition Foams p No 1 In World! No 1 In World! • Fire Retardant Foams • Adhesive Foams

IMPORTANCE OF USING RIGHT PRODUCT FOR RIGHT APPLICATION FOR RIGHT APPLICATION

McCoy Soudal Polyurethane Foams

Advantages of PU-Foams • Forms semi-rigid structure with closed cells (>70%) g ( %) • Excellent adhesion on most common materials and between different materials (except PP, PE, teflon) • Can be trimmed sanded and painted after full cure Can be trimmed, sanded and painted after full cure • Excellent filling capacities, expands to 40 times its original volume • Strong bonding characteristics Excellent thermal and acoustic insulation ti i l ti • E ll t th l d • Electric insulator • Environmentally friendly (CFC-free) propellant gas • 1001 possible applications

Typical Foam Applications • Fixation (Doors & Windows) ( ) • Insulation against: – Heat - cold – Noise (acoustic properties) ( p p ) – Wind – Dust – Insects • Filling of gaps & holes • Adhesive  MOST IMPORTANT, USING PU FOAMS HELPS TO SAVE ENERGY

PU-Foam 1001 Applications (1) Seals and fills Fills cavities connection joints ti j i t between pipes and walls Installs window Fills joints frames between walls and wall panels ll l Fills joints of Fills joints of Installs doors Installs doors inclining windows

PU-Foam 1001 Applications (2) Filling of openings Fills gaps in walls and between walls and between walls and partitions corrugated roofs Installs and seals Installation of air-conditioning electrical wiring units units Filling of cavities Filling of cavities Thermal insulation Thermal insulation of panels And 989 others…

Fixing • Installing of window g • Installling of doorframe

Insulation • Noise • Heat or cold transfer • Wind • Dust • Insects

Why using PU foams? There are very well insulated walls...

Why using PU foams? There are very well insulated windows...

Why using PU foams? Something is missing!!! INSIDE COLD/HEAT coming in around window window Loss of HEAT/COLD ! HEAT/COLD ! OUTSIDE OUTSIDE

Saving Energy Higher heat loss Less heat loss 18

Continuous insulation  Small gaps in insulation causes big drops in accoustic insulation insulation  Exchange of air inside – outside  Cold surfaces on inside Cold surfaces on inside  Mould  Water in the joint j

100% insulation A little mistake in the insulation gap Loss of accoustic insulation in the joint 1.5 m 1.5 m Gap 4 cm 2 1.5 m 1.5 m 2cm Window installed with PU foam Joint = 2 cm

Window noise insulation 30dB 0dB 35dB Correct joint Joint with gap of 4 cm 2 Tested by ITB

PU foams vs. Mineral wool Conclusion:  Even the smallest gaps in the joint causes  Even the smallest gaps in the joint causes serious loss in noise reduction !!! PU-foam Mineral wool Has perfect adhesion to all No adhesion building materials Perfectly fills the joint thanks to it’s No expansion, will leave gaps and controlled expansion holes Very easy to apply Very time consuming to fill the joint Will not take up extra space in the joint

Filling • Filling of joints • Filling of joints • Filling of holes • Filling of a opening g p g

Filling

Door Frame Installation Door Frame Installation

Door Frame Installation Door Frame Installation PU foams to install wooden door frames • 3 TIMES FASTER • SAME COST as conventional installation method • CLEANER CLEANER

Door Frame Installation Door Frame Installation Different products required for Door Installation • Water spray • 500ml PU foam & Gun Cleaner 500ml PU foam & Gun Cleaner • 750ml Soudafoam Gun • Foam Gun (plastic or metal) • P i Primer for dusty / very porous substrates f d t / b t t • Wooden or plastic blocks to position the door frame

Door Frame Installation Door Frame Installation Important facts about PU foams: • Always store cans upright. • Store in a cool and dry place at temperatures between +5°C and 35°C • Never put a PU foam can in direct sunlight Never put a PU foam can in direct sunlight • PU foam is not UV resistant so it always needs to be covered with a sealant, paint or plaster. • • Strong bonding characteristics Strong bonding characteristics • Excellent adhesion on most common materials and between different materials • Excellent thermal and acoustic insulation E ll t th l d ti i l ti • Excellent filling capacities, expands to 40 times its original volume • Electric insulator • Environmentally friendly (CFC-free) propellant gas

Door Frame Installation Door Frame Installation STEP 1: Preparation: p • Keep a gap of minimum 10mm and maximum 20mm between wall and door frame. • Substrates should be clean and free of dust and grease but can be moist. • Loose parts must be removed and if necessary primer must be used (e.g. old plaster) • Sli htl h Slightly humidify the surface & door idif th f & d frame before applying the foam • Use protective gloves • • Shake can thoroughly for 30 seconds Shake can thoroughly for 30 seconds

How to use PU foam? 4. Apply foam 1. Apply adapter to upside down upside down can can 2. Shake can thoroughly 5. Removal of spoiled on regular basis foam: use McCoy Soudal foam cleaner or acetone for fresh foam. Use knife for cured foam (do not burn) 3. Spray surface with p y water prior to application of PU-foam. Moisten every layer in case of multi-layer application application

Why moistening so important? Why moistening so important? • Better cell structure – Acoustic – Thermal • Faster curing

Door Frame Installation Door Frame Installation STEP 2: Applying of PU foam: pp y g • Hold the can upside down and extrude the foam by pressing the bar the foam by pressing the bar • Spray some extra water if you are filling a gap with some depth or if you are applying the foam in different layer applying the foam in different layer. • PU foam is a moisture curing product, it will cure by absorbing moisture from the air air. Spraying some water on the wall and Spraying some water on the wall and frame will fasten-up the curing process and will give a better cell structure (acoustic & thermal properties) (acoustic & thermal properties)

Door Frame Installation Door Frame Installation STEP 3: After applying PU Foam pp y g • Spray some additional water on the applied PU foam on both sides of the applied PU foam on both sides of the frame • After use, clean the valve and tube immediately with Gun & Foam Cleaner immediately with Gun & Foam Cleaner • Cut the spoiled foam away after curing of PU foam (24 hours) • • Let the foam cure for minimum 24 hours Let the foam cure for minimum 24 hours before putting the door in the frame

Door Frame Installation Door Frame Installation

McCoy Soudal Gunfoams Adapter Foam Formation Gunfoam formation • Enables more precise dosing Faster curing, lower density • • Output can be adjusted • • More economical use More economical use • Excellent foam guns supplied by McCoy Soudal • Advised for professional installers on Advised for professional installers on larger projects