JSW Steel Limited VV Vijayanagar Works Visit December 2018
Vijayanagar: The Beginning Unique Challenges • Barren Land • Inadequate Water Source, No Electricity • Poor Infrastructure, No Road And Rail Connectivity • Non Availability Of Coking Coal, Low Quality Iron Ore • Lack of skilled manpower 2 1
Vijayanagar: At present Current Status The Vijayanagar plant is amongst the world’s most efficient steel production facilities in terms of conversion cost • Largest single location integrated steel plant in India • Fastest growing steel plant in India • Highest manpower productivity in India • Highest growth rate in automotive steel sector in India • Widest and largest hot strip mill in India This plant manufactures a wide range of steel products in the flat and longs segments. 3 2
Vijayanagar’s Steel Manufacturing Value Chain Rebar – 80% Iron Ore LONG Products ( 2.20) Sinter (12.95) Wire Rods – 20% BILLETS (0.60) Flux 22.5% (3.00) Pellet (9.20) HOT ROLLED Products – 65% HRPO, Corex (1.70) Coke (4.62) BOF (11.00) HR Plates, FLAT Products B.F. (10.40) EAF (1.50) HR Coils DRI* High-end Automotive Steel (1.20) COLD ROLLED Products – 35% Galvalume (GL) SLABS Coal Galvanized (GI) 77.5% (9.00) CRCA ,CRFH, CRNO Note : ( ) MTPA 4 3 DRI Plant is under JSW Techno Projects
Strategic Collaboration Agreement Technology agreements benefits: Other benefits: Partnership overview Access to fast growing auto steel market Improvement in quality, productivity, Technical know-how for electrical steel yield, energy efficiency • 14.99% minority stake bought by JFE in July 2010 manufacturing Sharing best maintenance, environment • Access to cutting edge technologies Short learning curve and safety practices • Operational excellence for cost reduction Application engineering Benchmarking, training and talent • Balance Sheet deleveraging to support growth sharing New product development Standardization of processes Benchmarking and personnel training 5 4
Wide Range of Product Offering Wire Rods Hot Rolled Coils HR Plates / Sheets CRNO CRCA TMT Bars 6 6 5
Philanthropy at the Core of Shared Values • Mid-day meals in schools (540 schools, • Training for Specially-abled children (112) 1.35 lakh children) • Vocational training to students (3244) Vocational Training Education • Building schools (40 schools, 14000 • Sports training (1350) children), helping with solar lamps, • Life skills training (350) books, computers, teachers • • Training of women for employment (1000) Farmers under PPP model (1200) given seeds, Livestock & Women on rural BPO, 750 on textile & apparel, fertilizers 1100 on entrepreneurship, 2000 on Agriculture • Empowerment Planted 20 lakhs trees in 1334 acres managerial skills, 1500 on self help groups • Children immunization (600) • Ancient temples restored and renovated also • Cataract surgeries (4000) Children Vision Art, Culture & temples in villages Health screening (5600) • Restored local arts and culture programs Heritage • Antennal check-ups for women (2000), Institutional deliveries (700) • Making School grounds (15) • >14 kms of Village roads constructed Infrastructure • • Providing sports equipment to schools Sports 6.5 kms of drainages constructed • development Sponsoring to district level, state level (4) • 2 new bus stands, 76 bus shelters, 4000 and national level (2) sports events individual toilets, 7 6
Safety Culture at JSW Vijayanagar Works JOURNEY TO SAFETY EXCELLENCE Global recognition for quality & efficiency while Supporting nurturing Vision sustainable Building Strong nature and safety foundation, society excellence systems and JSW’s skills Initiative - DuPont In house Safety safety Core practices Competencie s Core Competencies 8 7
JSW Steel: Awards and Recognitions Deming Award for Vijayanagar Works 1 2018 JSW Steel included in the NIFTY 50 Index 1 2017 Golden Peacock Innovative Product Award “National Award for Supply Chain and Logistics Excellence” under the steel 1 2016 industry category by the Confederation of Indian Industry '“Industry Leadership Award” in steel, metals 1 2015 and mining at Platts Global Metals Awards Best Integrated Steel Plant in India and the 1 2014 Steel Minister’s Trophy Gold Category 9 8
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