Fully Integrated Peptide DS and DP Manufacturing CPhI Japan 2019 www.cordenpharma.com
CordenPharma Overview Your Full-Service CDMO Partner Full-Service CDMO Organized under 5 Technology Platforms € 311 Million Total Sales (2018) 9 Manufacturing Facilities in Europe / US (8 GMP Plants, 1 R&D Laboratory) 1,570 Employees
Value Chain Positioning Supply Chain Positioning Non-GMP GMP Pharma Raw Materials APIs DPs Intermediates Intermediates Logistics CordenPharma covers the full GMP supply chain of pharmaceutical custom manufacturing (raw materials and non-GMP pharmaceutical intermediates partially sourced from WeylChem) API manufacturing accounts for c.62% of net sales and usually have a shorter ramp-up phase than respective Drug Product projects Lifecycle Positioning Phase III Preclinical Phase I Phase II Registration Commercial Generic 36 months 12 months 12-18 months 24 months 12 month CordenPharma focuses on all stages of a drug lifecycle with competitive advantages in clinical development and commercial production
CordenPharma - Value Proposition Serving Global Pharma & Biotech Peptides, Customers Lipids & Carbohydrates Organized under 5 Distinctive Technology Platforms Highly Potent Broad Range of Expertise: & Oncology API’s: Small Molecules, Peptides, Lipids, Carbohydrates, Highly Potent, Cytotoxics, Conjugates Injectables Drug Products: Oral, Liquids, Injectables, Highly Potents, Anti- infectives / Antibiotics Small Molecules Global Coverage Allowing for Flexibility Your Full-Service Provider from Clinical Development to Full-Scale Commercial Antibiotics Supply of APIs & Drug Products
Peptides / Lipids / Carbohydrates Key Technologies Solid-Phase Peptide Synthesis Solution-Phase Peptide Synthesis HPLC Purification Capabilities Conjugations Spray drying – Precipitation Vaccines
Peptides Expertise: Highlights
Peptide Expertise: Highlights A Broad Range of Technical Capabilities from Process Design and Scale-Up to Commercial Manufacturing – g-scale to 100’s of kg production under full cGMP conditions Complex Peptides & Peptidomimetics Proprietary Process Technologies for cost-effective manufacturing Peptide Conjugations (PEGs, Proteins, Lipids, Carbohydrates) Cyclic Peptides & Peptides with multiple Disulfide Bridges Short Peptides (up to 12 residues), often without HPLC purification Arginine-rich Peptides Long Sequences (>30-AA) at 100’s kg CMC Section: Process & Analytical Services (stability, test methods, validations,etc) Filings: DMF Filing (e.g. USA, EU, Japan), IND, NDA, ANDA, IMPD
Solid-Phase Peptide Synthesis at any Scale Solid-Phase Synthesis: Full range of synthesizer covering any scale at any stage of development Batch automation Large-volume solvent and waste-handling logistics Precipitation / isolation of fragments and final APIs Enfuvirtide fragment scale up to 920 kg 100ml 500ml 12 L 50 L 75 L 100 L 500 L 10,000 L
Liquid-Phase Peptide Synthesis State-of-the-art Manufacturing Infrastructure: Corrosion-resistant Vessels (Hastelloy) 2000 – 12,000 L pilot / commercial scale Wide range of reactor sizes 20 L to 18,000 L vessels Precipitation, Isolation & Drying Heinkel 600 & 800 centrifuges AP 300 & 600 BHS Autopress 20 L to 3 m 3 filter / dryers 50 L to 3000 L conical screw dryers
Peptide Purification Capabilities Full range of HPLC, LPLC Scale Orthogonal chromatography capability Continuous acetonitrile recovery Diagnosis & control of gel formation Precipitation, Isolation & Drying AP 300 BHS Autopress PSL filter / dryer 5-8 15 20 30 45 60 80 100
Purification 60 cm medium pressure column ion exchange
Large Scale Peptide Isolation: Precipitation vs. Lyophilization Advantages of Precipitation Very straight-forward chemical procedure Higher bulk density vs lyophilization Possible better stability due to less surface area Easier for formulators to handle Inexpensive process
Your Expert Partner for Clinical & Commercial Injectable Drug Product Supply We offer one of the largest and most competent facilities for the fill & finish of pharmaceutical drug products worldwide.
Injectables – Our Services Throughout the Development Life Cycle Secondary Packaging,Labeling, Kit Assembly & Serialization Clinical Supply (at any Scale & Stage of Drug Product) Pharma Packaging & Logistic Pharmaceutical Formulation Sterile Sterile Powder Development Liquids Lyophilized Vials Validation & CMC Dossier Registrations Globally Lipids & Small Molecules Carbohydrates Clinical Trial Material Commercial Injectable Drug Management & Distribution Product Manufacture & Supply Peptides Oligonucleutides Phase III Preclinical Phase I Phase II Registration Commercial 36 months 12 months 12-18 months 24 months 12 month
Injectables – Our Capabilities Sterile Drug Products Small & Large Molecules, incl. Peptides, (Aseptic or Terminally Sterilized) Oligonucleotides & Biologics Sterile Emulsion Technology Clinical Trial Services Packaging & Labeling
Injectables - Key Technologies Terminal Sterilization Ampoules Vials PFS (Syringes) Cartridges Solution Suspension Emulsion Aseptic Fill & Finish Ampoules Vials PFS (Syringes) Cartridges Sterile Liquids (Solution) Sterile Powder Lyophilized (Solution)
Aseptic Manufacturing Plant – Commercial Capabilities 2 Independent Aseptic Production Areas #1 PFS / cartridge #2 Vials
Aseptic Formulation – Summary Table Plant Filling Area Type Size Material Compound Filling Compound Batch Size Batch Size Type UP3 Line #1 PFS 1 to 10mL Glass or 20 to 100L 10k to 100k Solution plastic Cartridge 3mL Glass 20 to 100L 10k to 30k « Line #2 Vial liq 1 to 10mL Glass or 20 to 100L 10k to 100k « plastic Vial lyo 1 to 10mL Glass 20 to 50L 10k to 20k « UP1 Clinical PFS 1 to 10mL Glass or 5 to 50L 1k to 10k « plant plastic Vial liq 1 to 20mL Glass or 5 to 50L 1k to 10k « plastic Vial lyo 1 to 10mL Glass 5 to 20L 1k to 4k «
Peptide & Injectable Facilities CordenPharma Colorado CordenPharma Brussels CordenPharma Caponago Boulder, CO, USA Brussels, BE Caponago (Milan), It (HPAPI) Peptides Peptides (LPPS+SPPS) Pharmaceutical Clinical & SafeBridge Cat. 4 Certification Spray drying expertise Commercial Drug Product supplies Largest Peptide Production & Dinucleotides Worldwide Compliance standards Purification capacity worldwide Leader in Solution-Phase High-volume Sterile by Terminal Proprietary Precipitation Peptide Synthesis & Prod. Sterilisation Isolation Technologies Small to Mid scale SPPS Aseptic-filling of Bio-organic APIs Clinical Trial Services Formulation & Packaging of Pharmaceutical Commercial Pharmaceutical Commercial & Parenteral Dosage Forms & Clinical API Supplies Clinical API supplies Sterile Vials Worldwide Compliance Worldwide Compliance Sterile Emulsion Technology standards standards Pre-filled Syringes Development by QbD Development by QbD
Platform Unique Positioning Fully Integrated Supply API and Drug Product: Short Time to Market One Partner: Straightforward Communication and Project Management Efficient Exchange between API and Drug Product Teams Shorten Timelines Process API Scale-Up Development Manufacturing Formulation Drug Product Scale-Up Development Manufacturing Quality & Regulatory Support
Your Benefits
Contact: Frieder Mitzel Experts taking care. Corden Pharma International frieder.mitzel@cordenpharma.com Cell: +41 79 821 8270 CPHI Japan 2019 Booth # xxx www.cordenpharma.com
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