Corporate Policy ISHIGAKI equipment has been designed and developed to protect the Global Environment Since its foundation, ISHIGAKI has followed a company policy of; “Responding to Our Customers’ Trust with the Best Technology Available” We have developed and manufactured an entire range of unique and excellent filters, for solid / liquid separation equipment used in many fields, Industrial processes, Mining applications and others ISHIGAKI also maintains the policy of continued product research and development as well as manufacturing activities based on strict Quality Control and at the same time paying attention to Environmental Considerations ISHIGAKI has obtained Certificates of approval for ISO 9001 and ISO 14001
Corporate History 1990 ISGK Screw Press Introduced 1958 Founded as ISHIGAKI SEISAKUSHO CO., LTD. In Sakaide City, Kagawa Prefecture, Japan 1960 Renamed to ISHIGAKI MECHANICAL INDUSTRY CO., LTD. Screw Press (Model ISGK) Continuous Vacuum Filter completed 1992 MCDGC Introduced Direct Filter (Model IDF) LASTA Press (Model MCD) 1972 LASTA Diaphragm Filter Press Introduced 1996 Renamed to ISHIGAKI Company Ltd. Certificate of approval for ISO 9001 obtained 2001 Certificate of approval for ISO 14001 obtained LASTA Press (Model ISD) 2004 ISHIGAKI Environmental Technology Co., Ltd. ISHIGAKI Europe GmbH established 1983 LASTA GIANT Diaphragm Filter Press Introduced 2006 ISHIGAKI Oceania Pty. Ltd. established 2013 ISHIGAKI USA Ltd. established LASTA GIANT Press (Model ISDG)
Corporate Profile Corporate Name ISHIGAKI COMPANY, LTD. Establishment April 1958 President & CEO Makoto ISHIGAKI Head office 1‐1‐1, Kyobashi, Chuo‐ku, Tokyo, 104‐0031, Japan Factory 483‐16, Ejiri‐cho, Sakaide‐city, Kagawa, 762‐8511, Japan Manufacturer of filters, pumps and other related equipment. Business Activities Design and execution of water supply and sewage equipment. Capital 510,000,000 Japanese yen Corporate Sales 22.8 billion Japanese yen (End of June 2013) 450 (Group Total of 862) (Dec. 2015) No. of Employees
ISHIGAKI Factories Sakaide Factory (JAPAN) Suzhou Factory (CHINA)
ISHIGAKI Global Network ISHIGAKI Subsidiaries Partners ISHIGAKI USA Ltd. USA ISHIGAKI Environmental Machine (Suzhou) Co., Ltd. Taiwan ISHIGAKI Europe GmbH Malaysia South Korea ISHIGAKI Oceania Pty. Ltd. Turkey South Africa Brazil
Product Lineup We have been focusing on developing and manufacturing filtration equipment since 1958. Vacuum Filter ‐ Chemical Process, Steelwork, Industrial Waste Filter Press ‐ Water Treatment, Chemical Process, Steelwork, Food Process, Industrial Waste Fiber Filter ‐ Sewage Water Treatment Waste Water MC Filter Press ‐ Mineral Process, Mineral Concentrate &Tailings Screw Press ‐ Sewage Waste Water, Industrial Waste (organic Sludge)
LASTA MC Filter Press
LASTA MC ‐ Typical Flow
LASTA MC – Process Mechanism Feed slurry 6. Cloth Washing 1. Plate Closing 2. Slurry Feeding Compressed water 3. Compression 5. Cake Discharge 4. Plate Opening
LASTA MC ‐ Mechanism 1. Press Close 2. Feeding 3. Compression Feed slurry Pressurized water All filter plates are closed Slurry is fed from the top feed Pressurized water (air) is injected simultaneously by Plate channel into each filter chamber, into the inside of diaphragm. the Travel motor and clamped filtered by two filter cloth and filter cake is further compressed by hydraulic cylinders. then formed the filter cake. and dewatered. compressed air is Once the plates are clamped Filtrate is discharge out from the applied for less than 0.7MPa together, slurry feed channel filtrate chute positioned on the compression. Higher compression is formed at the top of plates. bottom core of each plates. applies to compressed water. (Top Feeding)
LASTA MC ‐ Mechanism 4. Plate Opening 5. Cake Discharge 6. Cloth Washing After compression process, At the same time with press After cake discharge process dripping pan is opened and open, dewatered cake is is completed, dripping pan is hydraulic cylinder is clamped discharge out of each closed and then all filter cloth off and all plates are opened chamber simultaneously. are washed simultaneously simultaneously by Plate Undischarged cakes are by spray nozzles positioned Travel system. monitored and forcibly at the center and both sides discharged with vibration of the cloth support bar. mechanism.
LASTA MC ‐ Mechanism (option) Cake Wash Back Wash Air Blow In order to remove unnecessary dissolved substance from the cake or Compressed air is fed into extract the dissolved precious materials as filtrate, Cake Wash the chamber from one side of Process is applied as option. The wash water penetrate and replace filtrate channel and blow out the dissolved substance in the cake with wash water. Replaced liquid the remained filtrate out of is discharged out as filtrate. filter cake.
LASTA MC ‐ Advantages 1 Simultaneous All Chambers Open & Close System All filter chambers simultaneously opened and closed by Plate Traveling System, which make possible to discharge the cake simultaneously and shorten process cycle time. It results in higher production capacity than conventional Filter Press.
LASTA MC ‐ Advantages 2 Cake Discharge monitoring system with back-up Mechanism Undischarged cake is monitored by cloth support bar position detective sensor and then forcibly discharged by cloth vibration mechanism, which result in no need labors for cake discharge.
LASTA MC ‐ Advantages 3 Simple Structure, Easy Maintenance The main maintenance work for Filter Cloth is replacement of filter clothes. LASTA MC makes possible to replace the filter cloth very easily and quickly due to its simple structure. Filter cloth replacement time shall be a min per chamber, which shortens down time and save labors cost.
LASTA MC ‐ Advantages 4 Efficient Filter Cloth Wash System In every cycle, all Filter Cloths are washed simultaneously by the spray nozzles mounted on the cloth support bars, which doesn’t leave the cake residue. The efficient cloth wash contribute to high and consistent performance of LASTA MC. Robust and Simple Design for 24hrs fully automatic operation LASTA MC is mechanically simplified and designed with robust and less moving parts, which leas to 24hours fully automatic operation under severe operating conditions.
LASTA MC – Line Up Approximate Dimension ( mm ) Plate Size ( mm ) Number of Chambers Filtering Area(㎡) A B C 40 145 9,195 50 182 10,695 3,860 4,200 60 218 12,195 1,500 76 276 13,750 84 306 15,150 3,860 4,550 92 335 17,995 100 364 19,155 60 480 14,305 68 544 15,795 76 608 17,075 2,100 4,650 5,550 84 672 18,355 92 736 19,635 100 800 20,915 Under 50 Chambers Under 100 Chambers
LASTA MC ‐ Application ■ Mineral Process Tailings, Mineral Concentration • Copper Concentrate • Nickel Concentrate • Zinc Concentrate • Iron ore Concentrate • Platinum Concentrate • Fine Coal Flotation • Coal Thickener Underflow • Gold and Silver tailings • Copper Tailings • Rare earth • Gypsum Tailings
Installation Reference Copper Concentrate – Flotation Concentrate Zinc Concentrate – Flotation Concentrate MCFHC-H 1500 x 30 MCFC-H1500 x 100 x 5units Coal Tailings under thickener Gold, Silver Tailing MCDGC-H 2100 x 78 x 3units ISDGC-H2100 X 90/100 x 10units
Filtration Test Oppotunity ISHIGAKI have provided to clients around the world require test work to be carried out. 2 types of testing equipment that are available in our laboratory or on site with our local partners. LASTA Test Unit #360 Test work on site LASTA Single Leaf Test Unit
LASTA MC ‐ Conclusion Simultaneously open & Close system Easy replacement of 24hrs fully Filter Cloth automatic operation Low Labor Short Cycle Cost Time Robust and simple Excellent Design Performance High Production Capacity
Ever Onward, Together
Recommend
More recommend