Company overview Theo Lotter 24 March 2011
ACTOM ACTOM (Pty) Ltd is a black empowered electrical engineering company employing over 5800 people with an annual order intake in excess of R 6-billion. ACTOM has a number of related manufacturing and trading interests across its 27 operating units, 22 production facilities and 25 distribution centres throughout South Africa. ACTOM formerly traded under the name Alstom South Africa and re-branded to ACTOM in September 2009
Technology partners ACTOM partners Alstom France for environmental equipment and in serving the maintenance, upgrade and retrofit market for larger boilers, as well as for railway transport activities. ACTOM holds exclusive distribution, technology and representation rights for Alstom Grid (formerly the transmission business of Areva T&D) in South Africa and maintains management, technical and commercial links to Alstom Grid business units in Europe Following the acquisition by Scneider Electric of the global distribution business of Areva T&D, the distribution, technology and representation agreements that exists between ACTOM and Areva will remain in place untill such time as a new agreement has been concluded
Share Holding 9,5% 35% 20% (4% is BEE equity) 17% 9,5% Management 9 % Black individuals, management and employees
New Brand – evolution of name ACTIS OLD MUTUAL JOHN THOMPSON AC Current ALSTOM ATOM AREVA
ACTOM business sectors Electrical Power Transport Equipment Transmission Power & Distribution Conversion Low Voltage Equipment Industry & Contracting
John Thompson as part of ACTOM ACTOM (Pty) Ltd JOHN THOMPSON a division
John Thompson Mission Statement
History, experience and technology With a history in Boiler making dating back to 1824 And technology partners such as Combustion Engineering Rolls Royce, Alstom and various others, JT has access to and has built up a technology base that makes them leaders in the industry. 1824
A proud & distinguished history 1824 William Thompson established an iron boat building business in Bilston, UK 1935 Agent appointed in South Africa 1954 John Thompson – Albert de Jong (Pty) Ltd manufacture their first boiler in South Africa. 1960 John Thompson Africa (Pty) Ltd established under control of UK parent company. 1969 John Thompson UK acquired Cochran to become Europe’s leading manufacturer of shell boilers. 1977 Clarke Chapman Ltd & Reyrolle Parsons Ltd formed Northern Engineering Ltd (NEI). 1989 NEI merged with Rolls-Royce creating Rolls-Royce Industrial Power Group which included International Combustion Ltd, Cochran and John Thompson Africa. 2001 ALSTOM Power purchased the assets of NEI Africa including John Thompson Africa and ICAL and created the business Division – John Thompson Boilers. 2004 Alstom South Africa acquired 90% of its shares from Alstom Plc and became a South African owned company with a 50% BEE ownership 2009 Alstom Electrical Industries (Pty) Ltd rebranded to become ACTOM (Pty) Ltd of which John Thompson (formerly “Alstom John Thompson”) is a division 2010 John Thompson celebrates 75 years in South Africa
More than 75 Years of John Thompson in South Africa
John Thompson Technology source Technology People Customers John Thompson developing in SA 1954 2008
Alstom Technology Co-operation and technology agreements with Alstom are in place. Environmental equipment
John Thompson Johannesburg Branch office Witbank office Nelspruit office Komati Boilerserve Matimba Boilerserve Durban Branch office Sappi Saicor Cape Town Permanent site Head Office Cape Concentrates Permanent site Port Elizabeth Office Oude Molen Permanent site
Executive management JOHN THOMPSON Management Structure More than 200 years experience
New Generation Engineers Technology & Skills Focused Graduate Engineers, Average age 28 Training •Technician training •75 Apprentices
Training Programmes Apprentice training school • Boilermakers • Fitters • Welders Boiler development and Training centre • Boiler Operating (Coal Firing) • Boiler Operating (Oil and Gas Firing) • Boiler Maintenance • Stoker Maintenance • Boiler Supervision and Management • Boiler Inspection “On site” Training • Boiler operating
Operating divisions Utility Boiler & Watertube boiler Package boiler Manufacturing Environmental division division division division Industrial Boilers maintenance contracts Biomass fired Watertube Boilers Boiler retrofits & upgrades Watertube boiler Pressure vessels Package Firetube Boilers Biomass/Coal-fired Flue Gas Desulphurisation: High Voltage Electrode Boilers Heavy fabrications Watertube Boilers division Wet, Seawater, Dry Water-cooled ducts Deaerators Biomass/Oil fired De NOx and SCONOx™ Towers Chaingrate Stokers Watertube Boilers Electrostatic Precipitators Galvanising baths Steam Outsourcing Echrohrkessel Fabric Filters Engineering Services Boiler Components Electronics Construction Services Construction Services Materials Handling Construction services
Works Capabilities & Capacities Cranes: Lifting capacity up to 100 ton CNC Plasma and Oxy-acetylene Profile cutting and flame planning: Largest plate size 4 m x 14 m Guillotine: Up to 3 m wide by 12 mm thick Plate Rolling: Up to 3,2 m wide and 70 mm cold Press Brake: Up to 400 ton, knife length 3 730 mm Hydraulic Press: Up to 500 ton Submerged Arc Welding Machines: Max. boom travel vertically 6 100 mm Max. boom travel horizontally 6 100 mm Thermal Stress Relieving: Size 21000 x 5 150 x 5 855 mm Capacity 100 ton Radial and Traveling Bed Drilling Machines: Max. distance outside column to spindle center 2 515 mm Max. height under spindle 2 200 mm Max. drill size 100mm, travel 11000 mm CNC Pipe Bending: Up to 115 mm diameter – cold bending Above 115 mm – hot bending Automatic panel/membrane wall welding machines Panel bending machine Automatic economiser tube fin welding machines
Worldwide Markets & Agents “John Thompson” Boilers installed JOHN THOMPSON Representation
Engineering Services Mechanical Design & Weld Engineering Conceptual Designs Detail Designs & Specification Product Development Technical Support Weld Qualifications Instrumentation & Controls Control Philosophies P & I Diagrams SCADA System Development Enquiry Specifications Metallurgical Inspections Metallorgraphic Examination Non-destructive testing Tube bore inspection supervision Boiler statutory inspections Metallurgical Inspection of plant and Equipment Failure Analysis Remnant Life Analysis
Quality & Certification • ISO 9001 : 2008 • Lloyds Certificate of manufacture • BBBEE – Level 3 contractor • Fully comply to OHS act and other safety requirements • CIDB 9ME Qualification • Eskom • Sasol
Solutions Driven Engineering solutions Logistics solutions Solutions! Environmental solutions Financial solutions Project solutions
Renewable Energy and Eco-fuels Waste-heat Boilers Biomass combustion Co-generation Solar Energy Environmental solutions
Customer Base (not a complete list)
Exports
South East Asia Business Boilers Installed: 350+
Some South East Asia customers
John Thompson today R 1 000 000 k Annual turnover
Internet website – www.johnthompson.co.za www.johnthompson.co.za
Factory Layout Thank you
Operation Divisions
Utility Boilers & Environmental Solutions
Utility Boilers & Environmental Electrostatic Precipitators De-Sulphurisation (NID) Utility Boilers Maintenance, Service & repairs Pulse Jet Fabric Filters
Continuing a long successful relationship with ESKOM Boilers Pressure parts Kendal Gas cleaning Maintenance Arnot Repairs Pipe work Matimba Koeberg
Utility Boilers Arnot Power station Boilerserve contract
Utility boilers Matimba Power Station. Boiler repairs & Boilerserve contract
Electrostatic Precipitators SAPPI Ngodwana Replacement of two ESPs existing internals with ALSTOM new designed internals, consisting of three electrical fields each.
Coal Stack Emission Abatement System The NID Process with bag Filters MONDI Merebank De-Sulphurisation of the existing coal fired boiler plant using our NID technology with Fabric Filters as integrated collector.
Bag Filters Fabric Filter Retrofit Units 1 to 3 Arnot Retrofitting of the existing ESP’s into Fabric Filter Plants. Before After - Feb 2007 - P 41
Industrial Watertube Boilers
Watertube Boilers • Fossil and/or Fibrous Fuel Fired (Coal, HFO, Gas, Bagasse, Wood) • Petrochemical “Corner Tube” Boilers • Environmental Equipment • Deaerators • Boiler Upgrades, Conversions and Refurbishments • Boiler Instrumentation • Service, Spares and Repairs Coal Fired Boiler with Zoned CAD Stoker and Selective Grit Refiring
Watertube Boilers Construction and Field services •Repairs •Construction • Metallurgical Evaluation and Analysis • Boiler Inspections • Engineering Services • Commissioning and Training Services • After Sales Service and Spares
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