INTRODUCTION Company Name India Steel Summit Private Limited Address Greater Noida, Uttar Pradesh ( INDIA) Operation Started April 2010 Paid up Capital INR 768,000,000.00 Shareholders 90% Sumitomo Corp., Japan http://www.sumitomocorp.co.jp 10% Fukuda Engineering Co., Ltd., Japan (FEG) http://www.ft-feg.co.jp Managing Director Tomotsugu Takashima Steel Processing Business (Slitting, Cutting & Blanking) Press Parts (Progressive & Tandem Press) & Welding Die Design & Manufacturing No. of Employee 267 (as on August 2020)
LOCATION New Delhi
STRATEGIC LOCATION Finest Connectivity with Delhi NCR & Leading Industrial Areas India Steel Summit
FACTORY LAYOUT : 41,254 ㎡ Land Area Factory Area : 13,827 ㎡ Area for Expansion :10,925 ㎡ Exit Maintenance Tandem Press Coil Storage Area:2,553 ㎡ C-Line Die Manufacturing Progressive Press Progressive Press 800T 300T Robot Welding Line Office Slitting Line Progressive Welding Tandem Press Mini Leveller Press Line A,B,D-Line 200T Entrance
FACILITIES / PRODUCTS Facilities Products All type Steel Coils Coil Center Division Steel Coil Procurement Slitted Coils Steel Processing (Slitting, Cutting) Sheets Integrated Steel Blanks Press Line Processing Press Division (Progressive & Tandem) Company Parts Welding Line Die Division Die Design Die Design & Manufacturing Die Manufacturing
ONE STOP SOLUTION CATIA / UG DIE AutoCAD DESIGN Die Division SIMULATION (AutoForm ) CUSTOMER VMC / WIRE CUT CONVENTIONAL INPUTS DIE MACHINES MANUFACTURING Part PLATE / CASTING DIES (Part Drawing / 3D Model) Manufacturin TANDEM/PROGRESSIVE g DIES Coil Center IMPORT /DOMESTIC MILLS PROCUREMENT & FIFO / TRACEBILITY STORAGE JIT DELIVERY TO CUSTOMER Press Division SLITTED COIL / SHEETS PROFILE BLANKS PROCESSING STAMPING PRESS PARTS WELDED PARTS
INDIVIDUAL SOLUTION CUSTOMER INPUTS INPUT ( Part Drawing /3D Model ) Coil Center Division Press Division Die Division PROCUREMENT, PARTS STAMPING DIE DESIGN DIE MANUFACTURING STORAGE & PROCESSING EXECUTION IMPORT /DOMESTIC MILLS VMC / WIRE CUT PROGRESSIVE PRESS SLITING/CUT TO LENGTH CATIA / UG / AUTOCAD CONVENTIONAL MACHINES TANDEM PRESS BLANKING/JIT DELIVERY SIMULATION DELIVERABLES SLITTED COIL / SHEETS STAMPING PRESS PARTS PLATE / CASTING DIES DIE DESIGN PROFILE BLANKS WELDED PARTS TANDEM / PROGRESSIVE DIES
ORGANIZATION STRUCTURE MD (MR. TOMOTSUGU TAKASHIMA) DIE DIVISION SUPPORT DIVISION COIL CENTER DIVISION PRESS DIVISION [46] [63] CORPORATE DIVISION [101] [10] Mr. Perveen Kumar (EGM) Mr. T. Takahashi(GM) Mr. Perveen Kumar (EGM) Mr. Perveen Kumar (EGM) [46] SALES & PLANNING COIL CENTER PRODUCTION BLANKING R&D CONTROL PRODUCTION PRODUCTION Mr. Koki Maeda (DGM) [13] [09] [12] [07] [08] TOOL ACCOUNTS & LEGAL TANDEM MAINTENANC E PRODUCTION PRODUCTION Mr. Y. Seki (GM) [37] [77] [10] [09] HR/GA DIE QUALITY TOOL SALES MAINTENANCE Mr. Ravindran KA (GM) [37] [27] [1] [08] PURCHASE NEW PRODUCT IT DEVELOPMENT [03] [02] [04] * Total = [267] As on August ,2020
COIL CENTER DIVISION – (1. SLITTER) MACHINE INPUT PARAMETERS INPUT *MAX *THICKNESS WIDTH ID OD TENSILE WEIGHT STRENGT MIN MAX MIN MAX Ø Ø MIN MAX MAX H 980 0.27 4.5 135 1550 508 610 800 2200 25 MT * Subject to technical assessment,T min=0.27mm, T max = 5.3mm OUTPUT PRODUCTS' PARAMETERS STRIP ID OD ID OUTPUT WEIGHT MAX MIN MAX 508 MIN MAX Ø 35 1530 Ø 800 2000 508 20 MT
COIL CENTER DIVISION - (2. LEVELER ) MACHINE INPUT PARAMETERS INPUT THICKNESS WIDTH ID OD WEIGHT MIN MAX MIN MAX Ø MIN MAX MAX 0.30 1.6 100 700 508 700 1500 5 MT OUTPUT PRODUCTS' PARAMETERS SHEET LENGTH (mm) LINE SPEED MIN MAX m/min 150 2000 Max 55
COIL CENTER DIVISION - (3. PRODUCTS RANGE) Thickness: 0.30mm to 6.0mm Thickness: 0.27mm to 4.5mm ( up to 8.0mm) Width: 100mm to 3000mm Width: 35mm to 1530mm Length: 150mm to 2000mm
PRESS DIVISION – (1. PROGRESSIVE/BLANKING) MACHINE INPUT PARAMETERS OUTPUT PRODUCT PARAMETERS INPUT LENGTH WEIGHT THICKNESS WIDTH ID OD TONNAGE SPM TONNAGE BOLSTER SIZE MIN MAX MIN MAX MIN MAX 508 610 MIN MAX MAX 800 T 20 - 60 25 - 3000 800 T 3200 X 1700 0.50 3.2 200 1550 Ø Ø 760 1800 25 MT 300 T 30 - 60 50 - 500 * 300 T 2400 X 1200 0.60 6.0 70 600 Ø 1400 5 MT 200 T 20 - 50 50 - 500 200 T 1400 X 820 0.60 6.0 70 400 Ø 1400 3 MT
PRESS DIVISION (2. PRESS LINE) TANDEM PRESSES (C – FRAME) A-line 260T X 1 CHIN-FONG 200T X 4 CHIN-FONG B-line 80 T X 3 KOMATSU 60 T X 2 KOMATSU C-line 300T X 1 CHIN-FONG 200T X 4 AIDA D-line 110T X 4 AIDA
PRESS DIVISION (3. WELD LINE) ROBOTIC MIG x 3 22.0 KVA PANASONIC (JM-140043) MANUAL MIG x 4 21.0 KVA PANASONIC (YD250KR2) TIG x 1 11.5 KVA ESAB(2200I) SCIAKY (RP10) PROJECTION x 3 200 KVA
PRESS DIVISION - (4. PRODUCTS RANGE Ⓐ ) TANDEM PARTS WELDING PARTS Sub Frame Bracket Parts BRKT Fuel Tank RR Stay Comp ECU Bracket Seat Bracket Muffler Bracket Exhaust Cover Parts - Cars PROGRESSIVE PARTS Lower Arm Arm Recliner Wiper Lever Segment Parts Lwr/Upr Rail Seat Track Clutch Cover Parts 590 - High Tensile Parts
PRESS DIVISION - (4. PRODUCTS RANGE Ⓑ )
DIE DIVISION (1. OUTLET)
DIE DIVISION (2. LAYOUT) 1000T DIE SPOTTING & TRIAL PRESS OKUMA MAKINO
Organization Chart ( Die Division) DIE DIVISION GM Mr. Tatsuya Takahashi (GM) TOOL SALES TOOL PRODUCTION R&D [1] Mr. Rahul Arora (Er. Sales) [34] Mr. S. Bhati (M) Mr. S. Bhati (M) [10] Assembly [22] Design Development [07] VMC [07] Data Development Wire cut [03] [03] Material Control [01] Total = [46] As on August, 2020
DIE DIVISION (3. DIE DEVELOPMENT in Nos.) Tandem (Plate Die) 180 152 160 Progressive Die 140 119 (02) Tandem (Casting Die) 120 109 Numbers 100 (06) Transfer Die (casting) 71 80 (04) 61 ( ) => High Tensile Die 54 60 30 40 23 22 20 0 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 2019-20 Years STRONG ACTIVITIES PROGRESSIVE DIES HUGE EXPERIENCE BIG SIZE CASTING DIES (SIZE 1800mm x 700mm x 600mm) HIGH TENSILE PARTS DIE( > 590 MPa ~ 980 MPa ) PROGRAM SUPPLY FOR OVERSEAS DEMAND. DIE DESIGN & MANUFACTURE MACHINING NC PROGRAM
DIE DIVISION (3.1 DIE DEVELOPMENT in TONs) 140.0 (0.5) Tandem (Plate Die) 117.6 120.0 107.6 (20.2) Progressive Die 97.7 100.0 Tandem (Casting Die) 78.6 80.0 TONs Transfer (Casting Die) 60.0 ( ) => High Tensile Die 42.6 40.0 (2.6) 28.1 15.5 20.0 12.8 11.2 0.0 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 2019-20 Years
DIE DIVISION (4.DEVELOPMENT STEP FORWARD) Transfer Die Development 1000 Ton Trial Press Simulation & Simulation Software / Laser Scanner 1000T Trial and Die Spotting Press Laser Scanner PLAN: VMC / LASER CUTTING Casting Die Manufacturing Casting Die Commercial Commercial Tooling High Tensile (590) Tooling Progressive Dies High Tensile (590HT) Begins Progressive Dies In-house Use Begins 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19
DIE DIVISION (5.FACILITIES - DESIGN) SOFTWARE 3D SOFTWARE 2D SOFTWARE 3D SIMULATION UNIGRAPHICS AUTOCAD CATIA AUTOFORM PLATE TANDEM TOOL PROGRESSIVE TOOL CASTING TOOL
DIE DIVISION (6. FACILITIES - DIE MANUFACTURING) CNC Machines Tools Trial Press Bed Size (mm) Bed Size(mm) 2300X1000X850 3800X1500X1425 V-99L (Makino) MCV-A II ( Okuma) Wire Cut Machining Travel(mm) Max. Part Size (mm) Bed Size (mm) 750×500×410 1049 x 820 x 414 3000 x 2000 x (HT)1500/500 FA30V BA24 1000 TON
DIE DIVISION (7. FACILITIES - CONVENTIONAL MACHINES) BENCH DRILL RADIAL DRILL MILLING CUTTER HACK SAW PEDESTAL GRINDER CYLINDRICAL GRINDER SURFACE GRINDER
DIE DIVISION (8. Chassis Parts)
DIE DIVISION (9. Progressive & Tandem Parts)
DIE DIVISION (10. Exhaust & Body Parts)
DIE DIVISION (11. White Goods Parts)
QUALITY ASSURANCE STEREO PROFILE HARDNESS LASER SCANNER CMM UTM MICRO SCOPE PROJECTOR TESTER In Process Quality Check In Process Quality Check Pre Dispatch Quality Check Incoming Material Quality Check
SUMITOMO CORPORATION Sumitomo Business Units: Metal Products Business Unit India Steel Summit Private Limited Transportation & Construction Systems Environment & Infrastructure Media, Network & Lifestyle Related Goods & Services Mineral Resources, Energy, Chemical & Electronics Head Office Company Name SUMITOMO CORPORATION Establishment Date December 24, 1919 President and CEO Masayuki Hyodo Paid-in Capital 219.3billion yen Stock Listings Tokyo, Nagoya and Fukuoka Number of Offices OTEMACHI PLACE EAST TOWER Domestic: 22 3-2 Otemachi 2-Chome, Chiyoda-ku, Overseas (66 countries): 114 Tokyo 100-8601, Japan Number of Employees Phone: +81-3-6285-5000 5,376* (Consolidated Base: 72,642) URL:http://www.sumitomocorp.co.jp/english/
SUMITOMO’S GLOBAL NETWORK OF STEEL SERVICE CENTERS Global Processing Capacity - 7.0 Million MT/Year 40 Locations China /Taiwan 9 Europe 1 NAFTA 5 ASEAN & India 15 Middle East 1 Equipment Japan 9 Slitter Leveler/Shear Press Blanking TWB Tool Room
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