Build Off Site Standard Products Mark Froggatt Engineering Manager - PowerPoint PPT Presentation

Build Off Site Standard Products Mark Froggatt Engineering Manager @one Alliance

Product Stream Update Proposed Approach The outline approach will be: 1. Understand demand for existing standard products by comparing water company investment plans to current standard product list at an asset level 2. Understand need for new standard products via a gap analysis based on item 1 and any identified trends leading to new product development 3. Assess need to standardise standard products across water companies to reduce differences between specifications and improve mass manufacturing potential Initial activity will be in drawing up the list of standard products (ongoing) followed by engagement with water companies to involve them in this project and seek buy-in. Thereafter activity will mainly be review of investment plans and dialogue with asset managers/planners in water companies to assess the demand for standard products in future investment periods.

Standard Product Recycled Plastic Manhole Booster Pumping Station Nitrate Removal Plant Air Valve Cover ASSET ASSEMBLY COMPONENT PART 47 42 28 16

Asset: TPS Standard pre-cast caisson • rings. Standard cutting / guide ring • Standard steelwork • Standard pump supplier • Standard lifting • Standard valves / pipework • Standard slab • Standard Concrete mix • Standard P&ID • Standard Control • Standard Instrumentation • “Complete asset made up of assemblies and components to perform a number of functions”

Assembly: MCC Standard Kiosk. • Standard Steel Framework • Standard Access • Standard Ladder racking • Standard Building Services • Standard Foundation • “Assembly of components incorporated to perform a function “

Component: Boundary Boxes Standard Telescopic Body • Standard Cover • Standard Meter / Tap • Standard Fittings • “ Comprises of a number of parts fitted together “

Part: Valve Cover Standard Cover/frame • Universal size • Colour coded • “A single item that contains no other parts”

AW - Product Breakdown Part Component Assemblies Assets A single item that contains no other Comprises of a number of parts fitted Assembly of components incorporated to perform Complete asset made up of assemblies and parts together a function components to perform a number of functions Dismantling Joints Boundary Boxes Nitrate Removal Plant Borehole Headworks Protecta-line ferrule Air Valves Filter Floors Rapid Gravity Filter Electrofusion branch and top load fitting Air Valves >400mm Connections for new water mains Concrete Contact Tanks Encapsulation collar Emergency potable water storage tanks Tanker Filling Points Orthophosphoric Acid Dosing Marker posts and indicator plates Internal lateral backdrops Temporary Washouts Booster Pumping Station Recycled plastic cover and frame Generic Base Slabs Washout and Chamber High Lift Pumping Station Standpipes Prefabricated Sump Desludging WRNI Midi PS Small recycled plastic chamber sections Network control valves Tanker Draw Off Points Off-Site Pumping Stations Large Composite Chambers Pressure Reducing Valve High Efficiency Aeration Septicity Prevention Dosing Plant Low security access covers WW Air valve and Chamber Sludge Mixing Package Sewage Treatment Plants Plastic Cellular Paving TSFR Flowmeters GRP MCC & Equipment Kiosks Settlement Tanks and Scraper Bridges Window Grilles MCC Trench Drawpit and Cover Submersible Pumping Stations Thrust blocks Manholes (sealed) Industrial Buildings Combined Heat and Power Hylam FPA Liner Prefabricated Inspection Chambers Security Fencing Sludge Screening Systems Production Boards Prefabricated Valve Chambers Turbidity Backboard Nitrifying Sand Filters Washouts & Hydrants (traditional) Anti climbing devices (& warning signs) Tertiary Solids Removal Observation Boreholes Cage Valve Chambers Trickling Filter - Build off Site Small Kiosk Base Formers Washout & Chamber (high volume) UV Wastewater - off Site UV Channel Valve Chambers-Polytop & Tube/Extension Pipe Supports Spindles Generators Easements Saturators Water Quality Shutdown Panel SMR - Stabilised Material for Reinstatement Surge Vessel Site Access Roads & Footpaths Tank Enclosures Excel 3c PE Pipe with Sealed Towing Head Emergency Showers Weir Chamber Caisson Shafts Sampling Kiosk and Base Water Butts Pre-cast Storage Tank (WRI) UV Water-Kiosk Assembly Concrete Canvas Storm Storage Modules UV Water - In Building New Frame & Cover Structure Wall PE Storage Screening Washing and Dewatering Non Return Valves CSO Screen Vacuum Stations Pre-cast Tanks Multi-property Offline Pumping Station (MOPS) Security Kiosks Chemical Dosing Package - Fe Dosing 133 Products Access Platforms & Walkways Screens Sludge Thickening Chlorination Portable Filtration Units WRNI Midi Pumping Station (vs 263?) Nitrifying Trickling Filter Reed Beds Connectivity Monsal Packages Sludge Tanks Tertiary Continuous Sand Filters Line Stopping of Water Mains MCCs Pipe Bridge Security Intelligent Control Systems Pressure Filters SuDS Glass Trap (for UV treatment) Sample Room Layout Above Ground Pipework & Cable Storage Pumping Station 23 in Development Pontoonworks Package Inlet Works Poly Dosing - Liquid Sodium Hypochlorite Dosing Ammonium Sulphate Dosing Sodium Bisulphite Dosing Washwater Booster Sets

PD 1 MCC's Proven Designs PD 2 GRP MCC & Equipment Kiosks PD 2 MCC Trench PD 2 Security Kiosks PD 3 Generators Successfully Implemented • PD 4 Standard process symbols PD 6 Package Sewage Treatment Plants Used in limited application • PD 8 Vacuum Stations Specific / Bespoke • PD 9 Multi-property Offline Pumping Prototype / Pathfinders • Station (MOPS) No Category definition PD 12 Structured Wall PE Storage • PD 13 Small Kiosk Base Formers PD 15 Low Security Access Covers …………. PD 300 Water recycling mass balance / capacity calculator

Discussion Points? Given our collective knowledge and links with supply chain – • should we be asking them directly about their standards? Forward visibility or Historic assessment? • AMP7 – Challenges / Regulators view? • Link to WIMES? • • • • •