MillerCoors Golden Brewery Path to a Culture of Sustainability . Energy Water Waste to Landfill Julie Smith, PE, MS Plant Optimization Engineer Utilities/Technical Services
Culture Elements for Success Leadership Green Teams Education Communication Recognition Projects Score Cards
Electrical Projects Steam Projects Water Projects UM Prioritization by Area Effort Impact Top Priorities & Assigned Leads Brewery Priorities & Sustainability Team
Lighting Projects Projects Frick #5 Evaporative Condenser Plant Air System Projects Heat Exchanger Condensate Return Cooling Tower VFD’s Golden Brewery Energy Metering Plan Metering Strategy TS Initiatives Electrical and Steam Meters Energy Audit Initiatives & Projects Consumption, Cost, Carbon Improvements Fixed Cost Elimination Cost Fuel Cost and Mix Conditioning Cold Sanitization Focused Improvements Sustainability Team Packaging Dry Lube A Water Overflow Keg Line Air Packaging Line “Zero Energy” Pilot Logistics Loss & Waste Analysis TS Packaging Process
Golden Brewery Sustainability Wins - 2011 Project Savings mmBTU/ 1000 BBL Ammonia Compressor Opt 14.8 Cameron TA3000 Compressor 3.41 Shut Down Fan Coil Units WH 2.95 Fix Leaks in Steam and Cond Pipe 1.51 Building Automation Upgrades BOC 0.9 Cellar 8 HEx Replacement 0.81 Keg Air and Energy Savings 0.6 Cold Sanitization 0.53 Close Steam Supply Valve in Summer 0.47 Beer Loss Reduction 0.46
Corporate Scorecard SIT 2011 2012 2013 2014 2015 Goals Water 4.07 3.83 3.60 3.38 3.18 Energy 154 143 136 128 120 August 2012 - DRAFT Total Energy (MJ/hl) FEWER Monthly Mthly Stretch Mthly Budget Actual YTD People/ STPY % Change Mthly Actual YTD Stretch Goal YTD Budget Tech Indicator* Target Target 2012 Process 136 137 147 146 141 151 151 -3.5% MillerCoors 120 131 133 132 138 140 145 -8.7% Milwaukee Fort Worth 108 91 92 112 106 108 111 1.5% Eden 124 159 171 139 151 162 164 -15.2% 128 134 147 130 132 144 140 -6.7% Albany 125 120 129 122 119 128 129 -5.2% Irwindale Trenton 141 132 151 152 137 157 154 -1.7% Golden 196 196 208 228 204 218 225 1.2% 101 90 95 102 98 104 103 -1.0% Shenandoah Water (hl/hl) FEWER Monthly Mthly Stretch Mthly Budget Actual YTD People/ STPY % Change Mthly Actual YTD Stretch Goal YTD Budget Tech Indicator* Target Target 2012 Process 3.76 3.85 3.94 3.84 3.80 3.89 4.03 -4.8% MillerCoors 4.37 3.94 4.01 4.15 3.92 3.99 4.66 -11.0% Milwaukee Fort Worth 3.50 3.52 3.60 3.47 3.41 3.48 3.56 -2.5% Eden 3.22 3.54 3.61 3.33 3.76 3.84 3.91 -14.9% 3.54 3.86 3.95 3.72 3.61 3.69 3.80 -1.9% Albany 3.60 3.53 3.60 3.71 3.61 3.68 3.71 -0.1% Irwindale Trenton 3.32 3.27 3.42 3.60 3.40 3.55 3.66 -1.8% Golden 4.15 4.61 4.76 4.53 4.50 4.65 4.67 -3.0% NP 4.22 4.06 4.12 3.94 3.83 3.89 4.04 -2.6% Shenandoah Monthly Indicator Monthly/YTD/Budget KPI FEWER - People/ Process & Technology High Usage Above Upper Target < 60% *Monthly Indicator relative to 2009-2011 usage rates. Linear regression model Between Stretch &Upper Target 60- 80% Typical Usage Nothing Planned - NP factors include brewed, packed, weather, rainfall, electrical generation. Stretch Reduction Reduced Usage >80%
Golden Brewery Sustainability Results - 2011 Golden Brewery 2011 Energy and Water Reduction – Most Improved of All Breweries!! • Reduced Total Energy by 11.9% • Reduced Water by 4.5% • Reduced Waste to landfill by 17% MillerCoors Total Reductions – All 8 Breweries • Reduced Total Energy by 3.4% • Reduced Water by 0.9% • Three Zero-Waste Breweries
Culture – Green Teams Golden Green Team – CARE “Committed to Active Responsibility for the Environment” • Established 2006 • Lunch and Learn Education • Recycling • Brown Bag Movies • Movie Library • Bike to Work • DOT Boards • Volunteer Opportunities • Clear Creek Watershed • Waste and Recycling Audit • Holiday Meal – Zero Waste Bin Stewards • E-Waste Event
Earth Day Network Mobilize the Earth 1 Billion Acts of Green Share your pledge: http://act.earthday.org/ Let’s connect the DOTs! “Do One Thing” …bike to work eat local products get an energy audit switch to LED light bulbs eliminate pesticide use plant a garden/tree organize a neighborhood recycling event engage your parents or children recycle old electronics turn off lights, do laundry in cold water use rechargeable batteries take the stairs call your legislators use reusable shopping bags compost …. W hat’s your DOT? Enter yours on the CARE SharePoint site. Look for the “Do One Thing” under Lists: http://teams.inmillercoors.com/sites/care/default.aspx
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