ARTIFICIAL LIFT SOLUTIONS oil.irz.ru Version May 2020 Company - PowerPoint PPT Presentation

ARTIFICIAL LIFT SOLUTIONS oil.irz.ru Version May 2020

Company Overview IZHEVSKIY RADIOZAVOD (IRZ) RUSSIAN GROUP OF COMPANIES PRODUCING ELECTRONICS Date Total number Engineering Company of foundation of employees department is certified to ISO 9001, March 6 5 800 810 ISO 14001, BS OHSAS 18001, IRIS, 1958 AS/EN 9001 2

Product Lines Space-related electronics for on-board Railway automatics User navigation Telecommunication Oilfield and power Video and safety systems equipment systems equipment systems and ground segments IZHEVSKIY RADIOZAVOD (IRZ) Instrumentation Mobile robotic Testing Printed circuit Mechanical parts systems laboratory boards, surface production mounting 3

Oilfield and Power Equipment Assembly, Integrated LEAN +20 400 8000 100 integration quality production employees sensors / year engineers+ years and tests management R&D team of experience system 3000 VFDs / year Product line is represented by IRZ TEK, subsidiary of IRZ 4

Quality Management ISO 14001:2015 ISO 9001:2015 BS OHSAS 18001:2007 3

Artificial Lift Solutions IRZ TEK designs and manufactures electronic equipment for oil & gas industry since 1998 WE PROVID IDE SOLUT UTIONS IONS FOR: ESP GAS LIFT ROD PUMPS PCP SPLM in c l u d in g: • Drives • Downhole • Drives • Drives • Drive • Downhole VFD, soft starters, Monitoring System VFD, switchboards VFD • Downhole • Downhole switchboards Field Tests Monitoring System • Pump • Downhole Monitoring Monitoring • Downhole Linear Monitoring Systems Systems Systems - Standard temp. - Standard temp. Motor - Standard temp. - High temp. - High temp. - High temp. • Water Injection System with Flow Meter • Dual Completion Systems • Anti-Scaling System • Fiber-optic DTS 6

Production facilities - downhole sensors Assembly, integration & tuning MANUFACTURING CAPACITY up to 1,000 downhole sensors/month 7

Production facilities – motor drives Production of inverters, assembly, integration, tuning & tests MANUFACTURING CAPACITY up to 400 drives/month 7

DH sensor tests Acceptance tests 100% dh sensors pass : • Vibration tests • Pressure (leak) test • Running at 150 ℃ at normal pressure for 24 h • Pressure and temp sensors calibration • Functional tests Periodic tests (sampling) : • Functional tests with 6 km cable line • 20 g tests 7

Motor drives tests Acceptance tests 100% motor drives pass : • Acceptance tests, including functional and electric insulation testing • Electrical burn-in test for 32 h, including 7- hour test at +50 ℃ Periodic tests (on sampling basis): • Functional tests • Safety check • Exposure tests • high, low voltage • electromagnetic interference • high, low temperature • high humidity and other 9

ESP Downhole Sensor – Main features DISCHARGE / INTAKE VIBRATIONS ELECTRONICS BOTTOM INTAKE PRESSURE TEMPERATURE • XYZ • Dual Backup • Box thread 2-3/8 8RD EUE • Temperature 150 ° C • Standard 5800 psi or Customized flange • Hi-rel components • Hi-temp version 175 ° C • High pressure 8700 psi • Overvoltage protection • 316L hydraulic line • Supports induction and PM Motors MOTOR OIL TOP SEALING HOUSING TEMPERATURE • 6-bolt flange • Rubber o-rings • OD 81, 95, 103, 117 mm • max 250 ° C • Customizable motor cross-over or metal-to-metal • CS with coating, • Pin sensor 13Cr stainless steel • Thermocouple J- type / К -type or Monel/Inconel and/or pin-sensor Production since + 60 000 1998 sensors put in operation 10

Double redundant ESP downhole sensor Master electronic unit Backup electronic unit Double redundant design allows increasing sensor’s lifetime High reliability of the system is ensured by two standalone electronic modules inside the sensor: the main one being operating, whereas the standby one is off. Should the main module fail, the system switches to the standby module, either by the operator’s command or automatically, assuring trouble -free operation of the system. 12

ESP Downhole Sensor - Specification MONITORED PARAMETERS IRZ TMS Range** 0-5800 psi Intake pressure Resolution 0.1 psi ± 0.5 % FS Accuracy* 0-150 ° С / 0 -175 ° С Range 0.01 ° С Intake temperature Resolution ± 1.5% FS ( ± 1 % FS - at request) Accuracy* 0-250 ° С Range 0.01 ° С Motor oil or winding temperature Resolution ± 1.5 % FS ( ± 1 % FS - at request) Accuracy* Range 0-5 g Motor vibrations (X, Y, Z) Resolution 0.01 g ± 5 % FS Accuracy* 0-10 M О hm (0-20 mA) Range Insulation resistance (current leakage) Resolution 1 kOhm (0.001 mA) ± 2-5 % FS ( ± 0.05 % FS) Accuracy* Range** 0-5800 psi Discharge pressure Resolution 0.1 psi ± 0.5 % FS Accuracy* 0-250 ° С Range 0.01 ° С Discharge temperature*** Resolution ± 1.5 % FS Accuracy* ≤30 sec TMS-7*** Parameters update time ≤1 min TMS-8*** * Higher accuracy is available upon request. ** Optionally 0-60 MPa (8700 psi) 11 *** TMS-7 is version with d-sub pressure measurement; TMS-8 is version with d-sub pressure/temperature measurement

References 2018 year ANNUAL SALES ~8000 sensors/year ~3000 drives/year TOTAL SALES >60000 sensors >10000 drives supplied since 1998 16

Permanent Downhole Gauge VIBRATIONS ANNULUS TEMPERATURE/PRESSURE TUBING PRESSURE • Temperature 150 ° C • XYZ • Max 8700 psi • Version 200/230 ° C • Max 8700 psi ELECTRONICS APPLICATION HOUSING • Hi-rel components • Permanent gauge • Stainless steel • Quartz version • SRP/PCP • Compact size ø28x700 mm • Digital interface • Gas lift • Natural flow 7

Surface Equipment CONTROLLER INTERFACES TMS-E5M • 6’’ graphic screen • SCADA support (GPRS modem), SURFACE BOARD • 2-line display • Keyboard RS232/RS485 Modbus RTU • Keyboard • USB-port • Ethernet • USB-port • Active size • Analog inputs/outputs • Active size 1 Mb/1 week 10 Mb/3 months • RS232/RS485 • Overvoltage protection • For integration inside VFD00 CHOKE • 5 kV phase-to-phase • 1 kV insul. resistance SURFACE BOARD • Overvoltage protection HOUSING PROTECTION • RS232/RS485 • IP47/IP65 • Tripping relay (high temp/vibration, • Integration with any VFD • –40…+70 ˚C low intake pressure, ground fault) • Overvoltage protection 8

ESP/PCP Variable Frequency Drives IEEE 519 COMPLIANT • Output sinus filter CONTROLLER • 6-pulse with optional • 6’’ graphic screen external harmonics filter • Pump protection • 12-,18-pulse functions and • Active front end automatic restart • Service modes for variety of production scenarios • Smart control algorithms INTERFACES for well production • Communication with optimization downhole sensors of any • USB-port vendor by MODBUS protocol RS232/RS485 interface • SCADA support • Optional GPRS-modem CABINET • RS232/RS485 interfaces • Resistant to severe • Ethernet environment IP43, IP54 OR HIGHER POWER SUPPLY FREQUENCY INVERTER +15% • Supply voltage 480 V • In-house inverter – 40% • Inverter bypass option Features Operating temperature Compatible with Suitable for Power of connected – 60… +50 ° С induction & PM motors ESP and PCP motor: up to 1200 hp (wider range upon request) 9

ESP Switchboards & Soft Starters CONTROLLER INTERFACES • Text screen • communication with downhole • Pump protection functions sensors of any vendor and automatic restart by MODBUS protocol • For soft starters: 4 start modes RS232/RS485 interface • SCADA support (current increase, current limitation, • Optional GPRS-modem push start, direct start) and • RS232/RS485 interfaces 2 stopping modes (soft stop, natural • Ethernet run-down) • USB-port CABINET • Resistant to severe environment POWER SUPPLY IP43, IP54 OR HIGHER • Supply voltage 190-520 V Features Operating temperature Power of connected motor: – 60… +50 ° С up to 500 h.p. (wider range upon request) 10

Rod Pump / PCP Variable Frequency Drives & Switchboards INVERTER CONTROLLER • In-house inverter • 6’’ graphic screen • Inverter bypass option • Pump protection functions and automatic restart • Service modes for variety of production scenarios • Smart control algorithms for well production optimization • USB-port INTERFACES • Communication with downhole sensors of any vendor by MODBUS protocol RS232/RS485 interface • SCADA support • Optional GPRS-modem • RS232/RS485 interfaces • Ethernet CABINET • IP54 or higher POWER SUPPLY +15% • Supply voltage 480 V – 30% Features Operating temperature Power of connected motor: – 60… +50 ° С Compact sizes up to 200 hp (wider range upon request) 11

VFD Data Analytic Tool Adjustable graphical representation of any parameter on drive’s display or a PC Load curve drawing without a dynamograph: 12