ArcelorMittal Dofasco ArcelorMittal Dofasco Presentation to the Hamilton Industrial Environmental Association & Community Action Panel (HIEA ‐ CAP) November 19, 2013
ArcelorMittal is world’s largest steel and mining company t l d i i • World's leading integrated steel and mining company company. • 84 Mt produced in 2012. More than 245,000 employees at 85 plant sites More than 245 000 employees at 85 plant sites • • in 60 plus countries. • Approximately 35% of our steel is produced in the Americas 47% in Europe and 18% in other the Americas, 47% in Europe and 18% in other countries such as Kazakhstan, South Africa and Ukraine. • • Key global markets: automotive construction Key global markets: automotive, construction, household appliances and packaging.
ArcelorMittal employs 10,000 Canadians and makes 40,000 indirect jobs possible • More than 10,000 employees In Canada: o >4,400 in Quebec o >5,600 in Ontario o Support over 40 000 indirect jobs o Support over 40,000 indirect jobs. • Operations in Flat Rolled, Tubular and Long product steels. • Extensive Iron Ore Mines in Quebec • Addition of Mary River iron ore mine located on Baffin Island.
ArcelorMittal Dofasco • Established in 1912 – Dominion Steel Castings • Acquired in January 2006 by Arcelor • Integration of Dofasco into ArcelorMittal Flat Carbon Americas ArcelorMittal Flat Carbon Americas began February 2007 • Canada’s largest producer of flat rolled steels ll d l • Leading supplier to automotive • Manufacturing focused in the Great Lakes Region (Hamilton, Windsor, Montreal)
Vision and Values • We are committed to setting globally recognised standards and managing our growth and profits with the needs of future generations in mind. fi i h h d f f i i i d Our values: • Quality Quality – Leadership – Sustainability – • Environment • Employees • Community
Our Hamilton Facilities - ISO 14001 Registered Coke Making 3 Batteries Iron Making 3 operational blast furnaces 3 operational blast furnaces Steel Making 1 Electric Arc Furnace 1 Basic Oxygen Furnace 2 Casters Rolling 1 Hot Strip Mill Cold Rolling 2 Pickle lines 1 Tinning Line 4 Galvanizing Lines 1 Galvalume 1 Galvalume Property 750 acres In a major urban centre
Facilities:Coke Making and Byproducts KOBM Steelmakin No.1 CP g Scrap No.1 No.1 No.1 No.2 CP Caster LMF TDG No.3 CP Hot Metal No.2 EAF No.2 Caster Caster LMF LMF PCI Cold Iron No.2 BF No.3 BF No.4 BF No.1 & No.2 Hot Strip Mill Purchased Slabs Reheat Furnaces Reheat Furnaces Iron Ore Pellets Scrap 7
Facilities:Coke Making and Byproducts Facilities:Coke Making and Byproducts • 3 Coke Plants – Coke Plant No. 1 ‐ Commissioned in 1958 • 3 Batteries ‐ 105 Total Ovens – Coke Plant No 2 ‐ Commissioned in 1971 Coke Plant No. 2 Commissioned in 1971 • 2 Batteries ‐ 106 Total Ovens – Coke Plant No. 3 ‐ Commissioned in 1978 • • 1 Battery 35 Ovens 1 Battery ‐ 35 Ovens • By ‐ Products 1, 2 and 3 – COG, Tar, Light Oil, Ammonia Sulphate Production – Ammonia Removal and Destruction – Cyanide and Fluoride Water Treatment Facility Cyanide and Fluoride Water Treatment Facility
#1 Coke Plant Closure Expected out ‐ of ‐ service date: March 2015 • – Continued repair and maintenance investments C ti d i d i t i t t – Safe, orderly shutdown – Infrastructure changes • Permanent improvement in local air emissions: ~ 40% reduction in Benzene ~ 8% reduction in B(a)P ~ 12% reduction in NOx ~ 4% reduction in SO 2 ~ 10% reduction in TSP ~ 33% reduction in visible emissions
Facilities: Iron Making Facilities: Iron Making KOBM Steelmakin No.1 CP g Scrap No.1 No.1 No.1 No.2 CP Caster LMF TDG No.3 CP Hot Metal No.2 EAF No.2 Caster Caster LMF LMF PCI Cold Iron No.2 BF No.3 BF No.4 BF No.1 & No.2 Hot Strip Mill Purchased Slabs Reheat Furnaces Reheat Furnaces Iron Ore Pellets Scrap
Facilities: Iron Making Facilities: Iron Making • #2 Blast Furnace – Commissioned in 1954 – Relined in 2005 • #3 Blast Furnace – Commissioned in 1963 – Relined in 2010 Relined in 2010 • #4 Blast Furnace – Commissioned in 1971 – Scheduled for Reline in 2018
Facilities: Steelmaking Facilities: Steelmaking KOBM Steelmakin No.1 CP g Scrap No.1 No.1 No.1 No.2 CP Caster LMF TDG No.3 CP Hot Metal No.2 EAF No.2 Caster Caster LMF LMF PCI Cold Iron No.2 BF No.3 BF No.4 BF No.1 & No.2 Hot Strip Mill Purchased Slabs Reheat Furnaces Reheat Furnaces Iron Ore Pellets Scrap
Facilities: Steelmaking ArcelorMittal Dofasco is divided into two streams: 1) Basic Oxygen Furnace (KOBM) 1) Basic Oxygen Furnace (KOBM) 2) Electric Arc Furnace (EAF) KOBM: O Commissioned in 1978 1 LMF / 1 Tank Degasser 1 x 2 Caster 1 x 2 Caster Higher Quality Steel -Automotive -Tinplate EAF – 100% Recycled Input: Commissioned in 1996 1 LMF 1 x 1 Strand Caster
Services: Material Handling and Logistics Services: Material Handling and Logistics • Manage the flow and inventories of materials including: – scrap – steel slabs – hot band coils – work in process work in process – finished goods – by ‐ products
Facilities: Hot Rolling Facilities: Hot Rolling Casting Hot Rolling Reheat Slabber Crop #2-66" 7 Stand #1 CC #2 CC Coilers Hot Band Inventory Furnaces Rougher Shear Finishing Mill Slab Inventory 1) 8237 2) 309 ¤ 1) 4086 2) 154 ¤ 1) 12085 2) 526 Pickling Cold Rolling Galvanizing Annealing Tempering Electrolytic Tinning Shipments 19 - #1 CPCM 81 - #1 GALV 4873 ^^ GALV. (Galv. + Galvalume) 44 - OCA Outside 1) 342 2) 22 Slitting 1967 ^^ 1967 ^^ 82 - #2 GALV COLD ROLL 52 - #2-66" TM 70 - COIL PREP 1) 3814 2) 173 1) 102 2) 7 1) 1039 2) 49 46 - #2 TOWER 15 - #2 CPCM 83 - #3 GALV 1029 ^^ TIN PLATE (Tin Mill black + 1) 1765 2) 91 1) 657 2) 46 Chromium + Tin) 73 - #3 E LINE 1) 524 2) 27 60 - REWIND 1) 724 2) 40 71 - PACKAGE 84 - #4 GALV 1) 2749 2) 124 (note 1) 54 - 56 TM 54 56" TM 1) 4363 2) 195 (note 2) 1) 769 2) 53 47 - #1 CA 1) 574 2) 33 1) 997 2) 107 1) 883 2) 53 04 - #4 CPL 85 - DSG Shipping / 1) 268 2) 15 3254 ^^ OP HOT ROLL 1) 913 2) 53 (Plate + HR) 40 - 45 1) 1271 2) 53 412 ^^ BATCH ANNEAL TUBE (HR + CR + 1) 3184 2) 137 87 - DJG Galv.) Slitting 55 - #5-56" TM Outside Tempering p g Tubing Tubing 61 - 60" HSS 1) 1038 2) 49 1) 1765 2) 90 05 - COIL REPAIR 23 - #1 TUBE MILL 1) 1127 2) 51 Cleaning Tube Bender 1) 632 2) 35 22 - #2 CL 1) 163 2) 36 Outside 64 - 62" HSS 1) 2337 2) 103 11 - #2 TUBE MILL Annealing 1) 1207 2) 50 1) 869 2) 45 1) 264 2) 37 LEGEND: ¤ 1) Average Liquid Steel Charge Tons per Day ¤ ) S C ^^ Average Net Ton Shipments per Day DRAWN: F. Aguirre - PA = Has Process Computer and gets PDI (Primary Data Input) 2) Average Finished Slabs per Day DATA: Calendar Year 2006 1) Average Charge Tons per Day Note 1) Ramp-up (Feb. '06 to Dec. '06 ) 2) Average Charge Pieces per Day Note 2) Q1 2007
Facilities: Hot Rolling Facilities: Hot Rolling – #2 Hot Mill Commissioned in 1983 – Transform Slabs into Hot Band Coils for • Shipping direct to customers • Further processing downstream p g – Typical end uses of Hot Band • Structural components for automotive • • Pipe (oil and gas) Pipe (oil and gas) • Tubes • Water Heaters • Agriculture Agriculture • Electrical Panels
Facilities: Pickling / Cold Rolling Facilities: Pickling / Cold Rolling Casting Hot Rolling Reheat Slabber Crop #2-66" 7 Stand #1 CC #2 CC Coilers Hot Band Inventory Furnaces Rougher Shear Finishing Mill Slab Inventory 1) 8237 2) 309 ¤ 1) 4086 2) 154 ¤ 1) 12085 2) 526 Pickling Cold Rolling Galvanizing Annealing Tempering Electrolytic Tinning Shipments 19 - #1 CPCM 81 - #1 GALV 4873 ^^ GALV. (Galv. + Galvalume) 44 - OCA Outside 1) 342 2) 22 Slitting 1967 ^^ 1967 ^^ 82 - #2 GALV COLD ROLL 52 - #2-66" TM 70 - COIL PREP 1) 3814 2) 173 1) 102 2) 7 1) 1039 2) 49 46 - #2 TOWER 15 - #2 CPCM 83 - #3 GALV 1029 ^^ TIN PLATE (Tin Mill black + 1) 1765 2) 91 1) 657 2) 46 Chromium + Tin) 73 - #3 E LINE 1) 524 2) 27 60 - REWIND 1) 724 2) 40 71 - PACKAGE 84 - #4 GALV 1) 2749 2) 124 (note 1) 54 - 56 TM 54 56" TM 1) 4363 2) 195 (note 2) 1) 769 2) 53 47 - #1 CA 1) 574 2) 33 1) 997 2) 107 1) 883 2) 53 04 - #4 CPL 85 - DSG Shipping / 1) 268 2) 15 3254 ^^ OP HOT ROLL 1) 913 2) 53 (Plate + HR) 40 - 45 1) 1271 2) 53 412 ^^ BATCH ANNEAL TUBE (HR + CR + 1) 3184 2) 137 87 - DJG Galv.) Slitting 55 - #5-56" TM Outside Tempering p g Tubing Tubing 61 - 60" HSS 1) 1038 2) 49 1) 1765 2) 90 05 - COIL REPAIR 23 - #1 TUBE MILL 1) 1127 2) 51 Cleaning Tube Bender 1) 632 2) 35 22 - #2 CL 1) 163 2) 36 Outside 64 - 62" HSS 1) 2337 2) 103 11 - #2 TUBE MILL Annealing 1) 1207 2) 50 1) 869 2) 45 1) 264 2) 37 LEGEND: ¤ 1) Average Liquid Steel Charge Tons per Day ¤ ) S C ^^ Average Net Ton Shipments per Day DRAWN: F. Aguirre - PA = Has Process Computer and gets PDI (Primary Data Input) 2) Average Finished Slabs per Day DATA: Calendar Year 2006 1) Average Charge Tons per Day Note 1) Ramp-up (Feb. '06 to Dec. '06 ) 2) Average Charge Pieces per Day Note 2) Q1 2007
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