1988 - 201 7
ICTC is a Full Service Manufacturer of Custom Wire Harnesses, Cable Assemblies, Printed Circuit Board Assemblies & Electronic Box Builds ICTC P RESENTATION T ABLE OF C ONTENTS 1) ICTC Company Profile Background Off Shore Industry Specialties Customer Service Quality & RoHS Statements Delivery Cable & Wire Harness Hall of Fame EMS Solutions Testimonies Turn Key Services Summary – At the Core 2) News & Press Releases 3) ISO Certificate 4) MBE Certificate 5) Sample Quality Plan 6) Quality Manual
ICTC C OMPANY P ROFILE S ECTION 1
ICTC B ACKGROUND Founded in 1988 , the company has evolved from a simple local cable assembly house to a worldwide provider of electronic manufacturing solutions. In 1996 , ICTC received ISO 9002:1994 certification. In 2003 , ICTC USA established its own facilities in China, and as of May 2010 , both our USA and China facilities have ISO 9001:2008 certification. With our Global Presence , multiple locations, and strategic partners around the planet, we are able to provide client specific manufacturing solutions that are value focused with excellence in service, superior quality, and with an ultimate goal of exceeding our customer's expectations. Located 35 miles North of Tampa Florida, USA China location in Chang An Town, Dongguan Part of IC INTRACOM’s global group of companies with offices and distribution centers around the world www.icintracom.com
ICTC I NDUSTRY S PECIALTIES For more than 25 years , ICTC has built its reputation on delivering the highest level of quality and service to our customers in a variety of industries. Strongly committed to honor and integrity, we work hard each day to earn your trust, striving with excellence to surpass your expectations . ICTC USA is dedicated to listening, understanding and delivering manufacturing solutions for your needs, allowing you to free up more resources and focus on your own unique core competencies. Aerospace & Defense Gaming Military Audio / Video Industrial Machinery Renewable Energy Marine Lighting Telecom / Networking Automotive Medical Data Communications Video Electronics
ICTC Q UALITY A SSURANCE Class II & Class III
ICTC Q UALITY A SSURANCE At ICTC USA, we are committed to quality by focusing on customer’s needs and listening to their expectations. Our expectation is that we supply an uncompromising manufacturing performance by delivering superior quality products to our clients with white glove service - on time, every time! Onsite Quality Control of OEM Product Specific engineered QP’s product realization (Quality Plans) Verify components at IQC Mid-process inspection ISO 9001:2008 in China & US Out of box audits
ICTC Q UALITY A SSURANCE RoHS oHS – Restriction estriction of f Haz azar ardo dous us Sub ubstan stance ces ICTC is 100% % RoHS Compliant nt to t the new w RoHS2 Directi tive ve 2011/ 11/65/ 65/EU EU Directi ctive ve bans the following g from electr trical and e electron tronic equipm pment ent. • http://www.ce-mark.com/RoHS2.pdf - Lead (0.1%) - Mercury (0.1%) - Cadmium (0.01%) - Hexavalent chromium (0.1%) - Polybrominated biphenyls (0.1%) - Polybrominated diphenyl ethers (PBDE) (0.1%) Medical Devices and Monitoring / Control Instruments containing the six substances will no • longer be allowed on the European market after July 22, 2014 RoHS Compliance Certification issued with each completed job upon request . •
ICTC Q UALITY A SSURANCE CMS Warehouse EMS Storage Receiving Screen Storage Tin Dipping Material Handling Work Stations Work Stations Storage Testing
ICTC Cable and Wire Harness Standards We adhere strictly to the following manufacturing processes – J-STD-001D Certified Soldering Instructors & Technicians Class II & Class III Soldering IPC/WHMA-A-620 Rev. A WHMA Member ISO 9001: 2008 Certified 0078239 ISO 13485:2003 Certified 0077249 Mil Spec UL Registered Firm E231095 ITAR, Q 2 201 5 AS9102, Q 2 2015
ICTC C ABLE AND W IRE H ARNESS P ROFICIENCIES Custom Wire & Cable Operations Cutting, Crimping, Stripping, Termination Heat Shrinking, Tinning, Twisting, Kitting Spiral Wrapping, Butt Splicing Labeling, Marking and Molding Simple & Intricate Wire-Harness Assemblies Shielded or Unshielded Modular, Semi-Rigid Coax , Multi-pair and Discrete 100% Testing
ICTC Cable and Wire Harness Varieties Data Communications Hook-Up Wire / Lead Wire Mil Spec Automation Cable Audio/Video Cable Industrial Wire Torsion wire Cable Co-ax to include semi- Computer Cable Instrumentation Cable Halogen Free Cable Automotive Wire and Power Cable High Temperature Cable rigid Discrete Wire Flexible Control Cable Battery Cable Ribbon Cable Marine Wire Continuous Flex Cable
ICTC EMS Solutions Thru-hole Assembly to IPC-A-610 Class ll & Class III Component sizes of 0402 and up (USA) SMT including BGA’s Typical sizes, thicknesses & layers Small runs of 50-1,000 in USA ROHS Compliant Large runs of 1,000+ in China Conformal Coating
ICTC USA EMS E QUIPMENT L IST EMC Cyberclean 200 In- line Wash Conceptronic HVA 155, 10 Universal Advantis3 Zone Reflow Oven Custom Conformal Coat Lightning 30 Chip Shooter Booth Electrovert Ultrapak 600M (2 units) Wide Wave Solder Various HEPCO Component Universal Advantis iL7 - Prep Gear AlphaMetals OmegaMeter Fine Pitch Placement 600 SMD Universal VCD Axial AOI A1 Inspection System Inserter OZO 16SI PCB Depanelizer Universal Pick and Place
ICTC USA EMS E QUIPMENT L IST DEK Horizion 03iX Screen Manncorp BR-720 Semi- Aqueous Technologies Printers (2) Automatic Rework Station Trident XLD Zero Discharge Batch Cleaner MyData MY-9 Manncorp 28.4 Wave with Eco-Cycler w/Hydrahead Solder Machine Vitronics Soltec XPM 520 Glennbrook Technologies reflow oven RTX-113 X-RAY Scienscope MZ7-PK5-LED- X Video Inspection System
ICTC T URN K EY S ERVICES Engineering Support & Services Suggesting possible crosses for Testing Capabilities • Custom Drawings additional savings Domestic and Offshore • Customer drawing updates In-Process Monitoring Testing to 100% of the client’s • Process Engineers Refurbishment or ICTC USA's testing • Project Managers Tooling requirements, whichever is • BOM/AVL Analysis Quick Turn Prototyping more stringent Sub-Assembly Builds First Article Sampling Modular Solutions Managing Production and Logistics Enclosures of Offshore and Domestic Builds Integration of Hardware & Kitting Software into builds Prototyping • Serialization Including PCB & SMT Bar-Coding and Date Stamping Assembly Plastic Injection Molding Supply Chain/Logistics Management • Aluminum Injection Molding Domestic & international Die Cast logistics • Precision Machining Warehousing & JIT Direct Design Package Review Fulfillment to the field World Wide Component Sourcing
ICTC T URN K EY S ERVICES ICTC USA is able to manufacture small to medium-sized Turn Key builds, as well as prototyping, in our factory located in Florida, USA. We are also experts in preparing a product for higher volumes and offshore production. Our value-added services include domestic re-testing , warehousing, complete logistics and even refurbishing services .
ICTC O FFSHORE C APABILITIES Crossing parts on BOM’s • US specified parts are going to be more expensive in China Tooling costs • Generally around 50% savings over US Domestic tool costs • Generally a 4-6 week time savings Manufacturing costs • Generally around a 30% savings Dedicated Quality Control under ISO 9001:2008 processes ICTC’s own inspection engineers on site Uninterrupted transition of US domestic production to offshore production Managing protection of IP (Intellectually Property) by intelligently compartmentalizing China manufacturing.
ICTC Customer Care What Makes ICTC Unique? Blended Manufacturing Services Customer Driven Our ‘Customer Service Policy’ is Driven by the Unique and Custom Requirements of Each of our Clients. Not ONE Service Policy for All Clients, but ONE Service Policy for Each Client . . . The way they want it, When they want it and How they want it. You will receive: Personal Attention Honest Communication Timely Communications Much Attention to Detail
H ALL OF F AME
ICTC Summary – At the Core Unrivaled Integrity & Customer Focus Quality – Price – Delivery Financially Powerful Global Reach Solid Infrastructure and Processes Flexibility and Agile Experts in US and Off-Shore Sourcing and CMS/EMS/GMS - Established, Comprehensive Manufacturing Trustworthy, Secure and Confident Procurement Electronics Manufacturing Services A Total ICTC Team Commitment to Your Total Satisfaction! Come See and Experience Yourself
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